1996-2005 Kawasaki EN500 Vulcan 500 LTD service manual

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Kawasaki 1996-2005 Kawasaki EN500 Vulcan 500 LTD service manual - Technical Specifications

  • File Size: 23.19 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.48 Minutes
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Kawasaki Models and Parts Covered in this Bike Manual

  • 1996 Kawasaki EN500-C1
  • 1997 Kawasaki EN500-C2
  • 1998 Kawasaki EN500-C3
  • 1999 Kawasaki EN500-C4
  • 2000 Kawasaki EN500-C5
  • 2001 Kawasaki EN500-C6
  • 2002 Kawasaki EN500-C7
  • 2003 Kawasaki EN500-C8
  • 2004 Kawasaki EN500-C9
  • 2005 Kawasaki EN500-C10

Serial numbers:

  • 1996: JKAENVC16TA000001 to JKAENVC16TA007000
  • 1997: JKAENVC17VA007001 to JKAENVC17VA010000
  • 1998: JKAENVC18WA010001 to JKAENVC18WA014200
  • 1999: JKAENVC19XA014201 to JKAENVC19XA019900
  • 2000: JKAENVC1Y1A020001 to JKAENVC1Y1A026800
  • 2001: JKAENVC111A030001 to JKAENVC111A032000
  • 2002: JKAENVC162A038001 to JKAENVC162A040000
  • 2003: JKAENVC193A050001 to JKAENVC193A052000
  • 2004: JKAENVC144A064001 to JKAENVC144A066000
  • 2005: JKAENVC195A070001 to JKAENVC195A071000

Kawasaki 1996-2005 Kawasaki EN500 Vulcan 500 LTD service manual - Complete Manual Information

Table of Contents

1. General Information

  • Service Information
  • Vehicle Identification
  • Specifications

2. Fuel System

  • Carburetor Adjustment
  • Fuel Tank and Tap Service
  • Fuel Line Inspection

3. Cooling System

  • Radiator Service
  • Coolant Replacement
  • Thermostat Inspection

4. Engine Top End

  • Cylinder Head Removal/Installation
  • Valve Clearance Adjustment
  • Camshaft Inspection

5. Clutch

  • Clutch Operation Inspection
  • Clutch Assembly and Disassembly
  • Master and Slave Cylinder Service

6. Engine Lubrication System

  • Oil and Filter Change
  • Oil Pressure Testing
  • Oil Pump Service

7. Engine Removal/Installation

  • Precautions and Procedures
  • Engine Mounting Checks

8. Crankshaft/Transmission

  • Crankshaft Inspection
  • Transmission Assembly
  • Gear Shifting Check and Repair

9. Wheels/Tires

  • Wheel Alignment
  • Tire Replacement
  • Wheel Bearing Inspection

10. Final Drive

  • Chain Inspection
  • Chain Replacement
  • Sprocket Service

11. Brakes

  • Brake Fluid Replacement
  • Brake Pad Replacement
  • Brake Master Cylinder Overhaul

12. Suspension

  • Front Fork Maintenance
  • Rear Shock Absorber Inspection
  • Suspension Adjustment

13. Steering

  • Steering Play Adjustment
  • Steering Stem Bearings
  • Handlebar Inspection

14. Frame

  • Frame Inspection
  • Paint and Finish Guidelines

15. Electrical System

  • Battery Maintenance
  • Ignition System Check
  • Lighting and Horn Inspection

16. Appendix

  • Special Tools
  • Torque Specifications
  • Wiring Diagrams
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Sarah L.says...
The information provided is comprehensive and well-structured. I appreciated the quick response I got from support when I had a question. Great service!
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Emily W.says...
I found this manual to be very helpful for my Vulcan 500. The download link arrived promptly, and the support team was very professional. A must-have for bike enthusiasts!
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Jake M.says...
This manual is incredibly detailed and easy to follow. Downloading it was a breeze, and I received the link almost instantly. Highly recommend!
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Tom R.says...
This manual covers everything you need to know about maintenance. The download process was smooth and hassle-free. Excellent value!
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