Repair your Kawasaki 454 LTD with the help of this PDF version of the detailed and specific Vulcan EN service guide and repair manual.
Production/model years: 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004
This manual applies to the following models: Vulcan EN450, EN500 Twins / Kawasaki Motorcycle & Engine Company
Engine: liquid-cooled four-stroke transverse vertical twin
Manual Language: English
Manual format: PDF / e-book (zip)
Printable: Yes, all printers
Delivery: Download link will appear on the checkout page after your payment is complete.
"Your Ultimate Guide to Maintaining Your 1985-2004 Kawasaki Vulcan EN450, EN500 Twins: Repair Manual, Parts List, Service Tips, and More"
Are you a proud owner of a 1985-2004 Kawasaki Vulcan EN450 or EN500 twin motorcycle? Whether you use it for daily commuting, weekend joyrides, or long-distance trips, you need to ensure that your motorcycle is in top shape to enjoy its full potential. This is where our repair manual, parts list, and service tips come in handy.
Before we dive into the details, here are 15 essential technical specifications of the 1985-2004 Kawasaki Vulcan EN450, EN500 Twins:
• The engine is a liquid-cooled, four-stroke, parallel twin with a displacement of 498cc (EN500) or 454cc (EN450).
• The engine has dual overhead camshafts and four valves per cylinder.
• The ignition system uses electronic CDI with a spark plug for each cylinder.
• The fuel system employs dual Keihin CVK34 carburetors (EN500) or single Keihin CVK32 carburetor (EN450).
• The maximum power output is 50 hp (EN500) or 45 hp (EN450) at 9,000 rpm.
• The maximum torque is 46 Nm (EN500) or 41 Nm (EN450) at 7,000 rpm.
• The clutch is a wet, multi-disc type with a cable operation.
• The transmission is a six-speed constant mesh with a chain final drive.
• The front suspension features telescopic forks with air-assist and 150 mm of travel.
• The rear suspension is a swingarm with dual air-assist shocks and adjustable preload and 100 mm of travel.
• The front brake is a single disc with twin-piston caliper, while the rear brake is a drum type.
• The front tire size is 100/90-19, and the rear tire size is 140/90-15.
• The fuel tank capacity is 15 liters.
• The dry weight is 195 kg (EN500) or 175 kg (EN450).
• The electrical system includes a 12V battery, alternator, and various lights, switches, and gauges.
Now that you know the basic specs, let's talk about how to keep your Kawasaki Vulcan EN450/EN500 in excellent condition. Our repair manual covers all the essential procedures, from routine maintenance tasks like oil change, filter replacement, and chain adjustment, to more complex repairs like engine overhaul, carburetor cleaning, and electrical troubleshooting.
Our parts list provides a detailed diagram of every component, so you can easily identify and order any part you need. We also include service tips and tricks to help you save time, money, and frustration. For example, we show you how to diagnose common problems like starting issues, misfires, overheating, and vibration, and how to fix them with simple tools and techniques.
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Price: 18.99 USD