TRX 400EX Fourtrax / Honda Motor Co., Ltd
Production year(s): 1999 2000, 2001, 2002
1999-2002 Honda TRX 400EX Fourtrax ATV service manual
$18.99
(incl. VAT) - Instant Download
File Specifications
- File Size: 121.23 MB
- File Type: ZIP
- Language: English (some of our manuals are multi-language)
- Printable: Yes
- Estimated Download Time: 2.48 Minutes
verified_user
Lifetime Guarantee
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal & Bitcoin
Models Covered in this Manual
Product Information
Table of Contents
GENERAL INFORMATION
- General Safety
- 1-1
- Service Rules
- 1-2
- Model Identification
- 1-3
- Specifications
- 1-4
- Torque Values
- 1-14
- Tools
- 1-14
- Lubrication & Seal Points
- 1-16
- Cable & Harness Routing
- 1-18
- Emission Control Systems
- 1-22
- Emission Control Information
- 1-24
FRAME/BODY PANELS/EXHAUST SYSTEM
- Frame
- Inspection and Repair
- 2-1
- Body Panels
- Removal and Installation
- 2-5
- Exhaust System
- Inspection and Replacement
- 2-10
MAINTENANCE
- Maintenance Schedule
- Regular Maintenance Intervals
- 3-1
- Pre-ride Inspection
- Checklist Before Riding
- 3-3
- Lubrication Points
- Lubrication Requirements
- 3-5
LUBRICATION SYSTEM
- Engine Oil
- Types and Specifications
- 4-1
- Oil Filter
- Replacement Procedure
- 4-3
- Lubrication Circuit
- Diagram and Function
- 4-5
FUEL SYSTEM
- Fuel Tank
- Removal and Installation
- 5-1
- Fuel Pump
- Inspection and Testing
- 5-3
- Fuel Injectors
- Cleaning and Replacement
- 5-5
- Throttle Body
- Synchronization and Adjustment
- 5-7
ENGINE REMOVAL/INSTALLATION
- Engine Removal
- Step-by-step Procedure
- 6-1
- Engine Installation
- Step-by-step Procedure
- 6-10
CYLINDER HEAD/VALVE
- Cylinder Head Removal
- Procedure and Precautions
- 7-1
- Valve Inspection
- Valve Clearance and Adjustment
- 7-5
- Cylinder Head Installation
- Procedure and Precautions
- 7-10
CYLINDER/PISTON
- Cylinder Removal
- Step-by-step Procedure
- 8-1
- Piston Inspection
- Wear and Damage Check
- 8-5
- Cylinder Installation
- Step-by-step Procedure
- 8-10
CLUTCH/GEARSHIFT LINKAGE
- Clutch Removal
- Step-by-step Procedure
- 9-1
- Clutch Inspection
- Wear and Damage Check
- 9-5
- Clutch Installation
- Step-by-step Procedure
- 9-10
- Gearshift Linkage
- Inspection and Adjustment
- 9-15
ALTERNATOR/STARTER CLUTCH
- Alternator Removal
- Step-by-step Procedure
- 10-1
- Alternator Inspection
- Testing and Maintenance
- 10-5
- Alternator Installation
- Step-by-step Procedure
- 10-10
- Starter Clutch
- Inspection and Maintenance
- 10-15
CRANKCASE/TRANSMISSION
- Crankcase Disassembly
- Procedure and Precautions
- 11-1
- Transmission Inspection
- Gear and Shaft Check
- 11-5
- Crankcase Assembly
- Procedure and Precautions
- 11-10
CRANKSHAFT/PISTON/CYLINDER
- Crankshaft Removal
- Step-by-step Procedure
- 12-1
- Piston Inspection
- Wear and Damage Check
- 12-5
- Cylinder Inspection
- Wear and Damage Check
- 12-10
- Crankshaft Installation
- Step-by-step Procedure
- 12-15
FRONT WHEEL/SUSPENSION/STEERING
- Front Wheel Removal
- Procedure and Precautions
- 13-1
- Front Suspension Inspection
- Fork and Shock Absorber
- 13-5
- Steering Inspection
- Handlebar and Stem
- 13-10
REAR WHEEL/SUSPENSION
- Rear Wheel Removal
- Procedure and Precautions
- 14-1
- Rear Suspension Inspection
- Swingarm and Shock Absorber
- 14-5
HYDRAULIC DISC BRAKE
- Brake System Overview
- Components and Operation
- 15-1
- Front Brake Inspection
- Pad and Disc Check
- 15-5
- Rear Brake Inspection
- Pad and Disc Check
- 15-10
- Brake Fluid Replacement
- Procedure and Precautions
- 15-15
BATTERY/CHARGING SYSTEM
- Battery Maintenance
- Inspection and Charging
- 16-1
- Charging System Inspection
- Alternator and Regulator
- 16-5
IGNITION SYSTEM
- Ignition Coil
- Testing and Replacement
- 17-1
- Spark Plug
- Inspection and Replacement
- 17-5
- Ignition Timing
- Adjustment Procedure
- 17-10
ELECTRIC STARTER
- Starter Motor
- Removal and Inspection
- 18-1
- Starter Relay
- Testing and Replacement
- 18-5
LIGHTS/SWITCHES
- Headlight
- Bulb Replacement
- 19-1
- Tail/Brake Light
- Bulb Replacement
- 19-5
- Turn Signals
- Bulb Replacement
- 19-10
- Meter Panel
- Inspection and Replacement
- 19-15
- Switches
- Testing and Replacement
- 19-20
WIRING DIAGRAM
- Complete Wiring Diagrams
- Overview and Details
- 20-1
TROUBLESHOOTING
- Engine Troubleshooting
- Common Issues and Solutions
- 21-1
- Electrical Troubleshooting
- Common Issues and Solutions
- 21-10
- Chassis Troubleshooting
- Common Issues and Solutions
- 21-20
How to Download Your Manual - Delivery Policy
Within a minute after completing the payment process, you will receive two emails from us. One for the completed payment and another with the download link. The download link is valid for 3 days.
Lifetime Guarantee
Customer Reviews
We value your feedback and would love to hear about your experience with our manual.
Add Comment
Insert Bullet List
Please enter at least one item.
Item:
Item:
Item:
Item:
Item:
Insert Numeric List
Please enter at least one item.
Item:
Item:
Item:
Item:
Item:
Insert Link
Please enter the link of the website
Optionally you can add display text
Insert Email
Please enter the email address
Optionally add any display text
Insert Image
Please enter the link of the image
Insert YouTube Video
Please enter the link of the video
Privacy Policy
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
Terms and Conditions
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
{"commentics_url":"\/\/www.repairloader.com\/comments\/","page_id":207568,"enabled_country":false,"country_id":0,"enabled_state":false,"state_id":0,"enabled_upload":false,"maximum_upload_amount":3,"maximum_upload_size":5,"maximum_upload_total":5,"captcha":true,"captcha_url":"https:\/\/www.repairloader.com\/comments\/frontend\/index.php?route=main\/form\/captcha&page_id=207568","cmtx_wait_for_comment":"cmtx_wait_for_comment","lang_error_file_num":"A maximum of %d files are allowed to be uploaded","lang_error_file_size":"Please upload files no bigger than %.1f MB in size","lang_error_file_total":"The total size of all files must be less than %.1f MB","lang_error_file_type":"Only image file types are allowed to be uploaded","lang_text_loading":"Loading ..","lang_placeholder_country":"Country","lang_placeholder_state":"State","lang_text_country_first":"Please select a country first","lang_button_submit":"Add Comment","lang_button_preview":"Preview","lang_button_remove":"Remove","lang_button_processing":"Please Wait.."}
{"commentics_url":"\/\/www.repairloader.com\/comments\/","language":"english"}
Comments