1985-1987 Honda FourTrax 250 / TRX 250 Service Manual
Official factory service and repair manual for 1985-1987 Honda FourTrax 250 and TRX 250 ATVs. Covers all systems, maintenance, and troubleshooting.
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Sample pages from the 1985-1987 Honda FourTrax 250 / TRX 250 Service Manual manual
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Honda Models Covered & Key Technical Specifications
Models: Honda FourTrax 250, TRX 250
Build Years: 1985–1987
Technical Data:
- Engine: Gasoline, air-cooled 4-stroke, single-cylinder inclined 20°
- Displacement: 246 cc
- Bore x Stroke: 74 x 57.3 mm
- Compression Ratio: 9:1
- Transmission: 5-speed constant mesh with reverse
- Maximum Power: 19.3 HP at 7,000 rpm
- Maximum Torque: 2.03 kg-m at 6,000 rpm
- Fuel Capacity: 10.0 liters (including 2.0-liter reserve)
Honda Manual Features & Content Preview
Honda FourTrax 250 and TRX 250: Technical Coverage
- Covers 1985–1987 Honda FourTrax 250 and TRX 250 ATVs including specific service requirements for both '85 and subsequent models
- Official Honda factory service publication, documenting engine, chassis, and electrical system specifications
- Contains 80+ exploded-view assembly diagrams and complete torque specification tables for critical fasteners
- Downloads to your account within seconds of checkout
- Your order stays downloadable from your account for life
- Indexed PDF search covers every chapter and appendix
- OCR text layer lets you jump to a torque spec by keyword
- This 1985–1987 service manual is the definitive technical document for maintaining the 246 cc air-cooled FourTrax engine and semi-automatic drivetrain
Manual Content and Scope
The 1985–1987 Honda FourTrax 250 service manual provides a structured look at maintenance and engine removal. The document includes detailed exploded-view assemblies for the 4-stroke engine, manual clutch, centrifugal clutch, and the 5-speed constant mesh transmission. It documents the lubrication system, including pump and filter maintenance, and covers steering geometry for the front suspension.
The electrical section lists reference values for the CDI ignition, alternator output, and charging system. Detailed information for the braking system describes maintenance for both the front hydraulic and rear cable-operated drum brakes. The maintenance section includes schedules for regular inspections based on operating conditions and environmental usage.
Technical Data Preview
Engine compression is documented at 12.5 kg/cm² for the 246 cc engine in the maintenance section. Intake and exhaust valve clearance is specified at 0.08 mm in the cylinder head specification table. Cylinder head cap nut torque is listed at 35–45 Nm (25–33 ft-lb).
For those performing seasonal work, what an OEM service publication covers includes detailed instructions on oil filter replacement and final drive oil capacity. The manual also contains specific wear limits for the piston, cylinder, and clutch components. The 233-page Honda FourTrax 250 and TRX 250 factory service manual provides essential reference values for maintenance and engine service for the 1985–1987 generation of these air-cooled ATVs.
Document Reference: Honda Service Manual 85-87 TRX 250 FOURTRAX 250, 233 pages
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