1996-2008 Kawasaki EN500 Vulcan 500 LTD Motorcycle Service Manual
Repair guide for all EN500 Vulcan 500 LTD configurations. Covers fuel system, engine, clutch, and more. Publication 99903-1036-03.
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Models Covered & Key Technical Specifications
Kawasaki EN500 Vulcan 500 LTD (99903-1036-03) – 1996-2008
Repair Manual | Series Service Manual.
- Factory Specifications: Overall Length: 2320 mm establishes the standard measurement for the vehicle.
- Essential Dimensions: For overall width, 830 mm dictates the maximum clearance requirement.
- Key Performance Data: Minimum Turning Radius is 2.8 m -- defines the vehicle's maneuverability limit.
- Verified Engine Type: The 4-stroke, DOHC, 2-cylinder engine configuration is standardized to provide consistent operation.
- Designated Displacement: The engine displacement requires 498 cm³ for optimal power output.
- Approved Horsepower: Maximum horsepower reaches 34 kW (46 PS) @8000 r/min Range.
Professional Workshop Service Manual & Technical Specifications
Kawasaki EN500 Vulcan 500 LTD Service Manual: Comprehensive Diagnostics & Maintenance Operations-Manual
Procedure-Type: Complete service procedures // Operational-Scope: Motorcycle // Procedure-Type: Repair Manual.
| Specification | Parameters | Framework |
|---|---|---|
| Engine Type | 4-stroke, DOHC, 2-cylinder | Standard |
| Cooling System | Liquid-cooled | Configuration |
| Bore And Stroke | 74.0 × 58.0 mm (2.9 × 2.3 in.) | Parameters |
| Transmission Type | 6-speed constant mesh, return shift | Mapping |
| Front Brake Type | Single disc | Requirements |
| Rear Brake Type | Drum | Threshold |
OEM specifications cover:
Engine rebuild procedures are documented for the 4-stroke, DOHC, 2-cylinder engine.
Drivetrain specifications are addressed in the 6-speed constant mesh transmission.
Reassembly procedures are specified for the clutch assembly.
Service intervals are documented for all major maintenance tasks.
Component locations are identified for easy reference.
This manual documents torque specifications for all fasteners to ensure proper mating surface contact.
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