1998 Harley-Davidson XLH Sportster XLH883, XLH1200 Service Manual

Technical reference for the 1998 Harley-Davidson Sportster XLH883 and XLH1200 models. Details maintenance, troubleshooting, and repair procedures. PN 99484-98.

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Document Details

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Document Number / Seller:
26934 / Karen Scott
File Size:
66.48 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Mar 25, 2025

Models Covered & Key Technical Specifications

1998 Harley-Davidson Sportster XLH883, XLH1200 (PN 99484-98) – Service Manual Reference Resource | Series Documentation.

  • Verified Ambient Limits: For optimal operation, -20 to 40C corresponds to the acceptable environmental range.
  • Key Cycle Rate: The clutch engagement achieves 2000-2200 RPM under standard conditions.
  • Prescribed Size Parameters: The front fork requires 10.7 fl oz (317 ml) of Type "E" fork oil.
  • Nominal Fastening Values: The wheel bearing torque is calibrated to 30-50 ft-lbs (41-61 Nm) for proper assembly.
  • Design Charge Quantity: The transmission fluid level is rated at 0.50 U.S. quarts (0.47 liters).
  • Designated Heat Tolerance: The brake caliper operates within a 90-110 ft-lbs (122-149 Nm) torque specification.

Professional Workshop Service Manual & Technical Specifications

Standard Quality Factory Manual: Bike Service Manual for 1998 Harley-Davidson XLH Models: Sportster XLH883 & Sportster XLH1200 Diagnostic-Reference

Calibration-Scope: 1998 Harley-Davidson Sportster XLH883, XLH1200 (PN 99484-98) // Model-Portfolio: Bike / Motorcycle Logic // Calibration-Scope: Technical Reference Data.

Document Overview

Assessment-Element System-Path Framework
Introduction Product Overview Manual Purpose
Chassis Wheel Service Brake Systems
Engine Engine Repair Fuel System Operation
Drive/Transmission Gearbox Maintenance Clutch Mechanism
Electrical Ignition System Lighting Circuits

The manual presents information on maintenance, repair, and troubleshooting for the 1998 Harley-Davidson XLH Sportster models, including the XLH883 and XLH1200. It covers various systems such as the product, chassis, engine, drive/transmission, and electrical components, providing detailed procedures and specifications. The document includes a comprehensive breakdown of each system, assisting technicians and owners in understanding and maintaining their motorcycles.

System and Component Documentation

This manual documents procedures for the engine, including cylinder head and piston servicing, lubrication systems, and the oiling system. It also details front and rear fork assemblies, brake systems, and electrical components, offering diagnostic charts and repair instructions for common issues.

Procedure and Specification Guidance

This manual documents torque specifications for key components to ensure proper service interval reliability.

Troubleshooting and Diagnostics

The troubleshooting chapter addresses common problems and provides remedies for issues related to the engine, fuel system, and electrical systems, aiding in efficient problem diagnosis.

FAQ

What procedures are **necessary** for proper engine electrical system operation, and what are the relevant values? keyboard_arrow_down

120 VAC is the standard operating voltage for the generator in the electrical system, ensuring optimal charging.

Determine the **recommended** calibration settings for the carburetor adjustments. keyboard_arrow_down

1050 RPM is the recommended setting for engine slow idle speed on the XLH 883 and XLH 1200 models.

What specifications are **calibrated** for the rear brake caliper clearance measurements? keyboard_arrow_down

0.0025-0.0050 inches (0.064-0.127 mm) is the correct rear brake caliper clearance, ensuring proper function and preventing drag on pages 85+.

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This manual has saved me a lot of time and money. The download link arrived promptly and the support team was very professional!
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This manual is a must-have for any Sportster owner. The download process was seamless and I received the link in no time!
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Very detailed and easy to follow. Customer support was fantastic; they responded quickly to my queries!
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This manual covers everything you need. I appreciated the smooth download experience and the helpful illustrations. Definitely worth the price!
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