1993-2002 Yamaha Badger 80 YFM80N(C) Owner's Manual

Covers YFM80N(C) / Yamaha Motor Co., Ltd with procedures for basic operation, pre-operation checks, and periodic maintenance. Includes part number LIT-11626-14-04.

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Document Details

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Document Number / Seller:
24294 / Susan Peterson
File Size:
36.81 MB
File Type:
ZIP
Language:
English
Pages:
141
Printable:
Yes
Category:
ATV
Last updated / verified
Mar 4, 2025

Models Covered & Key Technical Specifications

Yamaha Badger 80 (LIT-11626-14-04) – 1993-2002 Consolidated Digest for YFM80N(C) / Yamaha Motor Co., Ltd Kit.

  • Maximum Fluid Capacity: 6.8L establishes the total fuel tank capacity.
  • Universal System Fill: For engine operation, YAMALUBE 4 (10W30) or SAE10W30 dictates the recommended oil type.
  • Fundamental Assembly Gap: 0.6 mm signifies the spark plug gap specification.
  • Specific Ambient Limits: 17 kPa is set to the minimum recommended tire pressure for the rear.
  • Published Dimensional Limits: The overall width reaches 825 mm for standard operation.
  • System Locking Torques: 20 Nm is the standard for the drain plug.

Professional Workshop Service Manual & Technical Specifications

Yamaha Badger 80 Owner's Manual: 1993-2002 Edition Resource-Library

Repair-Classification: Owner's Manual / Operational-Scope: All Models / Operational-Scope: Recreational Logic. Operation Procedures: The documentation is partitioned into sections covering introduction, safety, machine identification, control functions, pre-operation checks, operation guidelines, riding techniques, periodic maintenance, cleaning, storage, specifications, noise regulation, maintenance records, warranty information, and extended service plans. Specifications: The manual details key specifications including dimensions, engine type, fuel capacity, tire specifications, and electrical system components, providing a comprehensive overview of the ATV's capabilities. Systems Documentation: Covers essential systems such as the engine, fuel, brakes, and electrical components, detailing their functions and maintenance requirements for consistent operation.

Procedures

Factory specifications are documented for engine oil and final gear oil levels, ensuring proper lubrication and longevity. Engine break-in procedures are documented for the first 20 hours to allow for component wear and polishing. Drivetrain specifications are addressed in the shifting and operation sections, explaining gear engagement and throttle control. Reassembly procedures are specified for components like wheels and the seat, guiding the user through correct installation. Service intervals are documented for regular maintenance tasks such as air filter cleaning and spark plug inspection, ensuring the ATV remains in peak condition.

FAQ

What procedures are **necessary** for electrical values? keyboard_arrow_down

10A is the specified fuse rating for electrical system checks and replacements.

Determine the **recommended** calibration settings. keyboard_arrow_down

10-12mm is the recommended free play for the front brake lever pivot.

What specifications are **calibrated** for clearance measurements? keyboard_arrow_down

0.6-0.7mm is the specified gap for the spark plug electrode.

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Reviews (4)

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The download process was smooth, and I received the manual in my email almost instantly. Great customer service too!
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I had a few questions and reached out for support. They responded quickly and were very helpful. Highly recommend!
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This manual is incredibly detailed and easy to follow. The troubleshooting section saved me so much time!
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I love how thorough this manual is. It covers everything from maintenance to complex repairs. Worth every penny!