2002-2006 Yamaha Grizzly 660 YFM660 Service Manual

Comprehensive repair documentation for the Yamaha Grizzly 660 YFM660. Covers all aspects of maintenance and repair with detailed diagrams and specifications. Part number: YFM660F

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Document Details

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Document Number / Seller:
24339 / Robert Thomas
File Size:
27.80 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 13, 2025

Models Covered & Key Technical Specifications

Yamaha Grizzly 660 YFM660 (YFM660F) — 2002–2006

Documentary Directory for Repository.

  • Documented Engine Oil Capacity: Engine oil periodic change is established at 1.9 L (1.7 Imp qt, 2.0 US qt) Mapping.
  • Technical Front Differential Gap Specs: Intake valve clearance is configured at 0.10–0.15 mm (0.0039–0.0059 in) Configuration.
  • Universal Battery Specifications: Battery capacity represents 12 V 18 AH Benchmarks.
  • Maximum Cooling System Fluid Capacity: Coolant reservoir capacity reaches 0.30 L (0.26 Imp qt, 0.32 US qt) Range.
  • System Front Wheel Travel Dimensions: Wheel travel front suspension maintains 170 mm (6.69 in) Sequences.
  • Prescribed Final Gear Oil Capacity: Final gear oil periodic change indicates 0.28 L (0.25 Imp qt, 0.30 US qt) Baseline.

Professional Workshop Service Manual & Technical Specifications

Strategic Instructional Operator's Manual: ATV 2002-2006 Yamaha Grizzly 660 YFM660 Service Manual Knowledge-Base

Architecture-Focus: Yamaha Grizzly 660 // Product-Line: ATV / Service Logic // Architecture-Focus: Repair Procedures.

Integrated-Framework Baseline Calibration-Data
General Specifications 2-1 2-3
Maintenance Specifications 2-4 2-11
Lubrication Points 2-21 2-21
Coolant Flow Diagrams 2-22 2-23
Cable Routing 2-27 2-35
Engine Mounting Bolts 4-5 4-7

Repair procedures are structured around the key systems of your Yamaha Grizzly 660. This manual provides detailed specifications for all components, ensuring accurate maintenance and repair. The included diagrams illustrate the proper assembly and disassembly of parts, covering everything from basic engine service to complex electrical system troubleshooting.

Maintenance guidelines are included for all major vehicle systems. OEM guidelines are included for component replacement and assembly. Installation guidelines are provided for critical components to ensure correct fitment and function. Tool requirements are listed for all procedures, facilitating efficient repairs. Transmission service information covers all gear types and reduction ratios for optimal performance.

FAQ

Check the **standard** spark plug type keyboard_arrow_down

DPR8EA-9/NGK is the standard spark plug type for this model, confirmed on page 3-22.

What are the **necessary** adjustment procedures for the throttle lever free play? keyboard_arrow_down

3-5 mm (0.12-0.20 in) is the specified throttle lever free play, adjustable via the carburetor side adjuster as detailed on page 3-18.

Reference the **recommended** coolant type for this ATV keyboard_arrow_down

High-quality ethylene glycol antifreeze with corrosion inhibitors for aluminum engines is the recommended coolant, specified with a 1:1 mixing ratio on page 3-34.

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Reviews (4)

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This service manual covers everything I needed for my Yamaha ATV. Customer support was very responsive when I had a question. Highly recommend!
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The manual is incredibly detailed and easy to navigate. I had a smooth download experience and received my link almost immediately after purchase!
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I was impressed with the thoroughness of the manual. The download process was seamless, and the support team was very helpful with my inquiries!
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Rated 5 out of 5 stars