Aprilia SXV RXV 450–550 Workshop Manual – Outboard 178 Page Volume | Workshop Ready

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Document Details

Document Number / Seller:
27042 / Jessica Gonzalez
File Size:
7.08 MB
File Type:
ZIP
Language:
English
Pages:
177
Printable:
Yes
Estimated Download Time:
0.14 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Bike
Brand:
Aprilia
Reviewed and Approved:
Jan 4, 2026
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Models Covered & Key Technical Specifications

  • Aprilia SXV / RXV 450–550 Workshop Manual (# 8140212) — 2006
  • Full Coverage: Aprilia SXV 450, SXV 550, RXV 450, RXV 550.

Combustion Logic: 0.7–0.8 mm (0.027–0.031 in) spark plug gap parameters ensure optimal ignition timing for the V-twin engine architecture. Fastener Architectures: 50 Nm (36.88 lb-ft) cylinder head nut torque logic governs the primary thermal seal integrity of the upper valvetrain. Fluid Parameters: 10W–60 engine oil specification identifies the core lubrication framework required for high-performance off-road and supermoto operation. Technical Tools: AP8140838 diagnostic cable and AP8140424 engine stand architectures facilitate precise forensic analysis of the fuel injection logic. Valve Framework: 0.07–0.13 mm intake and 0.12–0.18 mm exhaust clearance parameters define the mechanical timing tolerance for 450–550 variants. Electrical Logic: 14.5 V ± 0.5 V charging output at 5000 RPM establishes the primary voltage regulator framework for battery success.

Professional Workshop Service Manual & Technical Specifications

Aprilia SXV RXV 450–550 Technical Workshop Archive

Technical Applicability & Serial Ranges

  • Aprilia SXV 450 (2006–2010): Twin-cylinder 77° V-twin logic with 38 mm throttle body architectures.
  • Aprilia RXV 450 (2006–2010): Specialized enduro framework featuring 45 mm telescopic hydraulic forks.
  • Aprilia SXV 550 (2006–2010): High-performance 549 cc displacement logic utilizing 40 mm injection throttle bodies.
  • Aprilia RXV 550 (2006–2010): Off-road specific engine architectures with 12V–350W permanent magnet generator parameters.
  • Aprilia SXV RXV Series (2006–2010): Double separate lubrication logic featuring an external oil reservoir for optimized thermal stability.

Specialized Engine Architectures

Aprilia V-twin engine logic for the 450 and 550 variants necessitates precise valve clearance adjustments of 0.07–0.12 mm for intake and 0.17–0.22 mm for exhaust to maintain high-rpm timing integrity. These specific clearance parameters facilitate optimal gas exchange and prevent premature seat wear under extreme thermal load.

Chassis Structural Logic

Aprilia stanchion-to-trellis transition logic combines aluminum alloy plates with high-strength steel tubes to achieve a torsional rigidity profile suitable for both supermoto and enduro applications. This hybrid framework ensures predictable handling during rapid direction changes.

Engineering Intelligence & Logic

Entity Logic Framework Value Technical Parameter
Injection Logic 38–40 mm Throttle Body Diameter
Ignition Logic 0.7–0.8 mm Spark Plug Gap
Fluid Logic 1.3 Liters Total Lubrication Volume

Aprilia fueling logic utilizes a sophisticated electronic injection framework where the throttle body synchronization must be verified via the dedicated diagnosis connector located near the battery compartment to ensure balanced cylinder vacuum. Precise electronic calibration prevents irregular idling or lean-burn conditions. Maintenance of the lubrication framework requires the extraction of the engine oil filter and the cleaning of the mesh filter located on the left-hand side of the crankcase to remove metallic particulates. Continuous fluid circulation through the external reservoir ensures the separate lubrication logic remains stable during prolonged competitive usage.

FAQ

Relationship between the Aprilia SXV RXV 450–550 workshop documentation and other service volumes? Aprilia explicitly notes in the foreword that this technical archive is part of a larger documentation suite; for comprehensive ownership logic, the Aprilia User Manual and the Aprilia Spare Parts Catalogue should be cross-referenced to ensure all maintenance parameters are aligned with factory specifications.

Diagnostic tool and pressure point logic for Aprilia SXV RXV 450–550 fuel architectures? Verification of the fueling logic requires connecting the Aprilia Axone or specialized diagnosis tool to the 2-pin diagnosis connector located near the battery compartment to monitor throttle body synchronization and injection pulse timing.

Aprilia SXV RXV 450–550 ignition logic and spark plug specification? NGK CR8EB spark plugs gapped at exactly 0.7–0.8 mm facilitate the high-rpm combustion cycle.

Manual Access & Delivery Information

Special Aprilia SXV RXV 450–550 download archive starts after payment. For lifetime access, a backup retrieval link is also transmitted to your inbox. Our support is ready if you need to email us.

FAQ

Is this manual suitable for beginners?

Yes, this Aprilia manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Bike maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (7.08 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Aprilia Bike manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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Reviews (2)

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This repair manual is a lifesaver for my SXV450! The troubleshooting section is incredibly detailed, making repairs much easier. Plus, the download process was seamless, and their support team responded quickly to my queries. Highly recommend!
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I found the Aprilia RXV550 manual to be very comprehensive. The information is well-organized, and I appreciated the quick email with the download link. Great customer support too!