2004-2006 Yamaha YFM350FAS Big Bear 350 4x4 Service Manual

Detailed repair and maintenance procedures for your Big Bear 350 4x4. Covers engine, chassis, and electrical systems. Reference Part No. 5TE-F8197-10.

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Document Details

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Document Number / Seller:
27046 / Richard Thomas
File Size:
21.61 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
4x4
Last updated / verified
Mar 26, 2025

Models Covered & Key Technical Specifications

Yamaha YFM350FAS (Big Bear 350 4x4) – 2004-2006

Covers Big Bear 350 4x4 systems, components, and procedures. | Service Manual Dossier.

  • Certified Engine Specifications: Bore x Stroke 83.0 x 64.5 mm signifies the engine displacement Metrics.
  • Designated Operating Temps: For optimal performance, 10-30°C controls the environmental limit Framework.
  • Defined Cycle Rate: Clutch-in revolution is measured at 1,950-2,350 r/min Standards.
  • Key Package Size: The engine displacement requires 348 cm³ for standard operation Logic.
  • Primary Current Rating: The starter motor output delivers 0.7 kW Parameters.
  • Baseline Moment Values: Maximum load is specified as 210 kg Endings.

Professional Workshop Service Manual & Technical Specifications

Yamaha YFM350FAS (Big Bear 350 4x4) Service Manual: Complete Repairs and Maintenance - Big Bear 350 4x4 Hydraulic-Guide

System-Identifier: YFM350FAS // Design-Core: Big Bear 350 4x4 / Engine Logic // System-Identifier: All Components.

Service-Nexus Technical-Path Architecture
Specifications Maintenance Diagrams
Periodic Checks Lubrication Troubleshooting
Engine Chassis Electrical

Systematizing the service groups into the following core sections:

Engine Procedures & Specifications

Fundamentally requiring an understanding of the engine's internal workings, this manual provides detailed procedures for cylinder head, camshaft, rocker arms, valves, cylinder, piston, recoil starter, A.C. magneto, balancer gears, oil pump, and oil cooler. It documents essential specifications such as bore x stroke, compression ratio, and valve clearance.

Transmission and Drive Train Procedures

This section details the operation and maintenance of the transmission, including primary and secondary sheaves, clutch, crankcase, starter motor, timing chain, and oil filter. It also covers drive train components like constant velocity joints and differential gears.

Chassis and Electrical System Information

Covering the chassis, this manual includes information on the steering system, front and rear suspension, wheels, brakes, and frame. The electrical system section details the starting system, lighting, signals, cooling system, and troubleshooting.

Lubrication and Diagrams

The manual includes a comprehensive lubrication chart outlining points and lubricant types, as well as oil flow diagrams and cable routing schematics for easy reference and system understanding.

FAQ

What does the **assembly sequence** for the clutch housing entail? keyboard_arrow_down

1.0 N·m (1.0 m·kg, 7.2 ft·lb) is the specified torque for the clutch carrier assembly securing.

Reference the **specific** engine oil type and capacity. keyboard_arrow_down

API service SE, SF, SG type or higher is recommended for the engine oil, requiring 2.2 L (1.94 Imp qt, 2.33 US qt) for periodic oil changes.

What are the **designated** starter motor specifications? keyboard_arrow_down

0.7 kW is the specified output for the starter motor, with an armature coil resistance of 0.0015 ~ 0.0025 Ω at 20 °C (68 °F).

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This service manual is incredibly detailed and user-friendly. It makes maintenance and repairs straightforward. The download process was seamless, and I received the link in my email quickly! Highly recommend for any DIY enthusiast or mechanic!