1996-1997 Plymouth Voyager Service Manual
1996-1997 Plymouth Voyager detailed repair guide for SE and Grand SE models. Features engine, chassis, and electrical system diagnostics. Abe97
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Chrysler Models Covered & Key Technical Specifications
Models: Plymouth Voyager, Chrysler SE, Grand SE
Sub-models / Variants: NS, GS, AWD, 2.0L Gasoline, 2.4L Gasoline, 2.5L VM Diesel, 3.0L Gasoline, 3.3L Gasoline, 3.8L Gasoline, 3-speed Automatic, 4-speed Electronic Automatic, 5-speed Manual
Build Years: 1996–1997
Technical Data:
- Band clamp torque: 75 N-m
- Manifold to engine fastener torque: 23 N-m
- Upper intake manifold bolt torque: 28 N-m
- Idle air control motor mounting screw torque: 12 N-m
- Throttle body mounting torque: 23 N-m
- Throttle position sensor mounting screw torque: 2 N-m
- Fuel tank capacity: 76 liters (20 gallons)
- Engine oil capacity (2.0L): 4.3 liters
- Engine oil capacity (2.5L VM Diesel): 6.5 liters
- Engine oil capacity (Standard): 3.8 liters
- Coolant system capacity (2.4L): 6.0–9.0 liters
- Coolant system capacity (3.3L/3.8L): 9.5 liters
Chrysler Manual Features & Content Preview
1996–1997 Plymouth Voyager and Chrysler NS/GS Service Documentation
- Covers 1996–1997 Plymouth Voyager, Chrysler SE, and Grand SE minivans equipped with 2.0L, 2.4L, 3.0L, 3.3L, 3.8L gasoline engines, and the 2.5L VM Diesel configuration
- Official Chrysler Corporation publication NS/GS 9500-1 (Lubrication and Maintenance sections), providing factory-authorized service specifications
- Contains 48 detailed technical diagrams, including exhaust routing, intake manifold fastening sequences, and fuel system component location drawings
- No shipping wait — the PDF is available immediately after purchase
- Indexed PDF search covers every chapter and appendix
- Detailed coverage of fuel system pressure release, exhaust manifold replacement, and intake manifold component identification across all engine variants
- This service reference provides the factory-standard torque settings, fluid capacities, and maintenance intervals required for the 1996–1997 model year NS and GS platform vehicles
Component and Maintenance Documentation
This factory service manual provides extensive details regarding the maintenance and system-specific data for the 1996–1997 Plymouth Voyager and Chrysler minivan series. The documentation outlines proper fluid classifications, lubricant recommendations using Mopar-approved standards, and comprehensive service schedules for both gasoline and diesel powerplants. Chapters dedicated to the fuel delivery system and exhaust configurations detail diagnostic procedures for fuel pump modules, injectors, and manifold servicing, while providing specific reference to emission control systems like EGR and catalytic converters.
Technical Specification Highlights
Technical data is presented for shop use, including specific tightening values for critical fasteners like the 75 N-m band clamp torque and 23 N-m intake manifold-to-engine requirements. Fluid capacities are documented for cooling systems ranging from 6.0 to 10.0 liters depending on engine size and auxiliary equipment like rear heaters. The manual includes specific component identification charts for what an OEM service publication covers, ensuring correct parts usage for the 2.4L, 3.0L, 3.3L, and 3.8L engines. Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions.
This official 1996–1997 Plymouth Voyager service manual documents lubrication, exhaust, fuel, and structural frame specifications for the NS and GS platform minivans, serving as an authoritative reference for workshop maintenance and system-level data.
Document Reference: NS/GS 9500-1
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