Plymouth Voyager 1996-1997 Service Manual
Chrysler Models Covered & Key Technical Specifications
Models: Plymouth Voyager, Chrysler SE, Grand SE
Sub-models / Variants: NS, GS, AWD, 2.0L Gasoline, 2.4L Gasoline, 2.5L VM Diesel, 3.0L Gasoline, 3.3L Gasoline, 3.8L Gasoline, 3-speed Automatic, 4-speed Electronic Automatic, 5-speed Manual
Model Years: 1996–1997
Technical Data:
- Band clamp torque: 75 N-m
- Manifold to engine fastener torque: 23 N-m
- Upper intake manifold bolt torque: 28 N-m
- Idle air control motor mounting screw torque: 12 N-m
- Throttle body mounting torque: 23 N-m
- Throttle position sensor mounting screw torque: 2 N-m
- Fuel tank capacity: 76 liters (20 gallons)
- Engine oil capacity (2.0L): 4.3 liters
- Engine oil capacity (2.5L VM Diesel): 6.5 liters
- Engine oil capacity (Standard): 3.8 liters
- Coolant system capacity (2.4L): 6.0–9.0 liters
- Coolant system capacity (3.3L/3.8L): 9.5 liters
Chrysler Manual Features & Content Preview
- Covers 1996–1997 Plymouth Voyager, Chrysler SE, and Grand SE minivans equipped with 2.0L, 2.4L, 3.0L, 3.3L, 3.8L gasoline engines, and the 2.5L VM Diesel configuration
- Official Chrysler Corporation publication NS/GS 9500-1 (Lubrication and Maintenance sections), providing factory-authorized service specifications
- Contains 48 detailed technical diagrams, including exhaust routing, intake manifold fastening sequences, and fuel system component location drawings
- Details fuel system pressure parameters, exhaust manifold component layouts, and intake manifold identification across all engine variants
- Documents the factory-standard torque settings, fluid capacities, and maintenance intervals required for the 1996–1997 model year NS and GS platform vehicles
Component and Maintenance Documentation
This factory manual breaks down the essential maintenance and system-specific data for the 1996–1997 Plymouth Voyager and Chrysler minivan series. It outlines proper fluid classifications alongside Mopar-approved lubricant recommendations. You will also find comprehensive service schedules tailored to both gasoline and diesel powerplants. Chapters dedicated to the fuel delivery system and exhaust configurations map out the exact diagnostic parameters for fuel pump modules, injectors, and manifold servicing. Need emission specs? It provides precise reference data for systems like EGR and catalytic converters. Having this structural frame and system-level data on hand serves as an authoritative reference that cuts out the guesswork during daily workshop maintenance.
Technical Specification Highlights
Technical data is organized directly for bay use. The documentation highlights specific tightening values for critical fasteners. This includes the 75 N-m band clamp torque and the strict 23 N-m intake manifold-to-engine requirements. Fluid capacities are clearly charted for cooling systems ranging from 6.0 to 10.0 liters, specifically accounting for engine sizes and auxiliary equipment like rear heaters. Dedicated component identification charts ensure correct parts usage across the 2.4L, 3.0L, 3.3L, and 3.8L engines. Before verifying structural clearances or inspecting fuel systems based on these factory diagrams, always ensure the vehicle is properly secured on rated shop hoists and depressurize the fuel lines. This reference provides a comprehensive overview of the manual's technical specifications and system data, rather than step-by-step instructional repair tutorials.
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