1997-2010 Yamaha SJ700AU Superjet service manual

Table of Contents

1. General Information

   • Identification Numbers
     • Primary I.D. Number
     • Engine Serial Number
     • Pump Serial Number
     • Hull Identification Number (H.I.N.)
   • General Specifications
   • Maintenance Specifications
     • Engine
     • Jet Unit
     • Electrical
   • Tightening Torque
     • Specified Torque
   • Safety While Working
     • Fire Prevention
     • Ventilation
     • Self-Protection
     • Special Tools

2. Specifications

   • Engine Specifications
   • Jet Unit Specifications
   • Electrical Specifications

3. Periodic Inspection and Adjustment

   • Periodic Service
     • Fuel System
     • Throttle Speed Inspection and Adjustment
     • Carburetor Adjustment
     • Oil Injection System
     • Oil Injection Pump Air Bleeding
     • Inspection and Adjustment Procedures

4. Fuel System

   • Fuel Line
     • Exploded Diagram
     • Removal and Installation Chart
   • Carburetor
     • Exploded Diagram
     • Removal and Installation Chart
     • Specific Points
     • Throttle Body Inspection
     • Air and Fuel Inspection
     • Needle Valve Inspection
     • Float Chamber Inspection
     • Choke Valve Synchronization Inspection and Adjustment
     • Throttle Valve Synchronization Inspection and Adjustment
   • Fuel Pump
     • Exploded Diagram
     • Removal and Installation Chart
     • Specific Points
     • Fuel Pump Inspection
     • Filter Inspection
   • Oil Pump
     • Exploded Diagram
     • Removal and Installation Chart

5. Power Unit

   • Engine Components
   • Engine Removal and Installation
   • Engine Disassembly and Assembly
   • Crankshaft and Pistons
   • Cylinder and Cylinder Head

6. Jet Pump Unit

   • Jet Pump Components
   • Impeller and Wear Ring
   • Pump Removal and Installation
   • Pump Inspection and Maintenance

7. Electrical System

   • Battery
   • Charging System
   • Ignition System
   • Starter System
   • Lighting System
   • Wiring Diagrams

8. Hull and Hood

   • Hull Inspection and Repair
   • Hood and Seat
   • Handlebar and Controls
   • Body Components

9. Trouble Analysis

   • Engine Troubleshooting
   • Electrical Troubleshooting
   • Fuel System Troubleshooting
   • Jet Pump Troubleshooting