KTM 125, 144, 150, 200 SX, SXS, MXC, EGS, EXC, XC (1999-2010) - Comprehensive Maintenance & Repair Guide

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Document Details

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Document Number / Seller:
31329 / Emily Peterson
File Size:
9.39 MB
File Type:
PDF
Language:
English, German, French, Italian
Printable:
Yes
Estimated Download Time:
0.19 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Engines (Gasoline)
Brand:
KTM
Reviewed and Approved:
Jul 30, 2025
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Models Covered & Key Technical Specifications

125 SX (1999–2010) 125 EXC (1999–2010) 125 EXC SIX DAYS (1999–2010) 125 MXC (1999–2005) (MXC models were often produced only until around 2005) 125 EGS (1999–2000) (EGS models were often produced only until around 2000) 125 XC (2006–2010) 125 XC-W (2007–2010) 144 SX (2007–2008) 150 SX (2009–2010) 150 XC (2010) 200 EXC (1999–2010) 200 EXC SIX DAYS (1999–2010) 200 MXC (1999–2005) 200 EGS (1999–2000) 200 XC (2006–2010) 200 XC-W (2007–2010)

Professional Workshop Service Manual & Technical Specifications

KTM 125/144/150/200 Service Manual (1999-2010)

This detailed service manual is designed for the KTM 125, 144, 150, and 200 motorcycles manufactured between 1999 and 2010. Each section is meticulously organized to assist owners and technicians in servicing, maintaining, and repairing their KTM motocross bikes.

Why You Need This Manual

Operating any motorcycle without proper knowledge can lead to severe mechanical issues. This manual provides comprehensive instructions for everything from removing and refitting the engine to tuning the carburetor for peak performance. Whether a novice or an experienced mechanic, users will find valuable insights and detailed diagrams throughout this manual.

What's Inside

  • General Information: Understand your motorcycle’s technical specifications and component breakdown.
  • Engine Maintenance: Step-by-step procedures for engine removal and installation, disassembly, and reassembly, ensuring proper functionality.
  • Carburetor Setup: In-depth instructions on carburetor disassembly, cleaning, and adjusting fuel settings based on altitude and temperature.
  • Wiring Diagrams: Detailed electrical schematics to assist in troubleshooting electrical issues.
  • Periodic Maintenance Schedule: Recommended service intervals to keep your bike in top condition.
  • Troubleshooting Guide: Common issues and solutions, helping you diagnose and fix problems effectively.

In addition, the manual features tables of contents for quick navigation, and maintenance schedules for systematic upkeep of your bike

FAQ

Is this manual suitable for beginners? keyboard_arrow_down

Yes, this KTM manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Engines (Gasoline) maintenance and repair.

What file format will I receive? keyboard_arrow_down

You will receive this manual as a PDF file (9.39 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase? keyboard_arrow_down

You'll receive instant access to your KTM Engines (Gasoline) manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual? keyboard_arrow_down

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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This service manual is a must-have for anyone with a KTM 125/144/150/200. The detailed instructions and diagrams made my maintenance tasks a breeze!