1995-1996 Yamaha WaveVenture 700 Service Manual
Complete service and repair documentation for WVT700 701cc 2-stroke personal watercraft. Covers engine, fuel system, electrical components, and jet pump assemblies. Part number GJ3-28197-Z5-11.
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Models Covered & Key Technical Specifications
Yamaha WaveVenture WVT700 — 1995–1996 Strategic Compendium Library | WaveVenture 700 Series Repository.
- Measured Enclosure Specs: 701 cm³ (42.78 cu in) is calibrated to the engine displacement Architecture.
- Established Addressable Resolution: For maximum performance, 58.8 kW (80 hp) at 6,250 rpm is designed for peak output Benchmarks.
- Factory Clamp Forces: The fuel tank provides 50 L (13.2 US gal, 11.0 Imp gal) storage capacity Range.
- Approved Spacing Data: Oil injection system capacity governs 8.8 L (2.3 US gal, 1.9 Imp gal) operational requirements Sequences.
- Reference Electrical Load: Bore and stroke dimensions establish 81 × 68 mm (3.19 × 2.68 in) cylinder specifications Baseline.
- Critical Footprint Data: Maximum cruising speed determines 73 km/h (45.4 mph) performance envelope threshold Requirements.
Professional Workshop Service Manual & Technical Specifications
Factory-Level Assembly Repair Manual: Sea-Doo XP 951 PWC (5665/5667) | 185-Page Doc | OEM Specs Engine-Compendium
Diagnostic-Area: Sea-Doo XP Series (5665/5667) — 951 Carb // Asset-ID: Rotax 951 Propulsion Logic / 2-cylinder 2-stroke // Machine-Range: 130hp, 951.2cc, R.A.V.E. exhaust valves, Mikuni BN-46I dual carburetors.
| Metric | Rating | Context |
|---|---|---|
| Engine Type | 2-stroke, 2-cylinder | Complete propulsion system specifications provided |
| Induction System | Mikuni BN-46I dual 46mm | Carburetor adjustment data documented |
| Hull Framework | Semi-V fiberglass design | 107in length, 44in beam specifications included |
| Jet Pump | Axial flow single stage | 140mm stainless steel impeller specifications |
The documentation provides guidance on engine unit removal procedures, carburetor service intervals, and fuel system component inspection protocols. Reed valve assembly sequences, exhaust ring disassembly, and cylinder head gasket specifications are comprehensively documented across multiple sections covering the Rotax 951 powerplant framework. Complete specifications provide reference data for crankshaft measurements, piston clearance parameters, and bearing inspection standards. Oil injection pump air bleeding procedures, charging system continuity checks, and ignition timing documentation at 15-21 degrees BTDC ensure proper engine management.
Integrated Architecture
Service intervals are documented for periodic maintenance including fuel filter inspection, spark plug gap verification, and battery specific gravity measurement. The manual establishes systematic protocols for battery removal, cooling water passage cleaning, and bearing housing greasing point identification. Specifications covering the jet pump impeller clearance, steering cable adjustment, and shift cable configuration enable technicians to reference standardized measurements throughout service operations. Throttle cable free play, choke cable free play, and trolling speed adjustment procedures are methodically outlined with reference specifications.
Engineered Sequences
Component locations are identified for the Bombardier X-Hull framework assembly, intermediate shaft housing procedures, and flywheel magneto base configurations. Disassembly and installation sequences include removal steps for electric starter components, coupling flange inspection, and crankcase bearing clip positioning requirements. The document includes data on piston pin clips, seal rubber crack identification, and oil seal installation specifications for both front and rear bearing assemblies. Electrical unit disassembly follows systematic ordering for ignition coil removal, CDI unit extraction, and rectifier-regulator component access.
Core Threshold
Service procedures are documented for exhaust chamber removal, muffler stay bolt sequences, and water outlet hose disconnection protocols. Nozzle deflector assembly procedures, reverse gate lever positioning, and impeller duct component inspection establish procedural references for jet pump service work. Charging coil resistance measurement data, pulser coil continuity verification, and thermo switch temperature continuity specifications provide electrical diagnostic reference values. Brake housing inspection procedures, pinion tooth wear evaluation, and commutator undercut measurement limits are included for starter motor service.
Technical Benchmarks
Calibration requirements are specified for high-speed and low-speed carburetor screw adjustment, throttle valve synchronization, and choke valve synchronization procedures. The manual documents specifications for compression testing, cylinder bore measurement using gauge tools, and piston skirt diameter verification. Reference data includes wiring diagram schematics for ignition systems, starting systems, charging systems, and indication systems covering the fuel level sensor and oil level sensor operation. Handle column bearing inspection, steering cable bracket fastening, and deck mounting bolt configuration are systematically documented.
Structured Protocol
Electrical system documentation covers battery charging specifications at 14.3-15.3 volts regulation, lighting coil resistance ranges, and fuse rating parameters for the 12V/10A circuit protection. The manual documents torque specifications for the jet pump coupling nut (37 Nm), cylinder head bolts in multi-stage sequences, and engine mounting bracket fastening procedures. Hull repair procedures document light scratching remediation using sequential grit sandpaper progression, gel-coat application protocols for deep scratching, and fiberglass cloth lamination sequences for punctured hull damage repair. Water lock inspection, exhaust guide alignment, and drain plug socket packing are included in general maintenance documentation.
Factory procedures are documented for coupling clearance measurement between 0-0.5mm and 2-4mm at specified locations, ensuring proper engine-to-jet pump alignment using shim pack adjustment. The manual documents torque specifications for the jet pump impeller (18 Nm) to ensure proper flange face sealing.
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