1990-1998 Arctic Cat Cougar, Prowler, Pantera, EXT, Z, ZL, ZR, ZRT snowmobile service manual

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Arctic Cat 1990-1998 Arctic Cat Cougar, Prowler, Pantera, EXT, Z, ZL, ZR, ZRT snowmobile service manual - Technical Specifications

  • File Size: 44.73 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.92 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: Snowmobile
  • Brand: Arctic Cat
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Arctic Cat Models and Parts Covered in this Snowmobile Manual

  • Cougar
  • Cougar 2-Up
  • Prowler
  • Prowler 2-Up
  • Powder Extreme
  • Powder Special
  • Powder Special EFI
  • Pantera
  • Panther 440
  • Panther 550
  • EXT
  • EXT 550
  • EXT 580
  • EXT 580 Z
  • EXT 580 EFI
  • EXT 600
  • El Tigre EXT
  • Z 440
  • ZL 440
  • ZL 500
  • ZR 440
  • ZR 580
  • ZR 580 EFI
  • ZR 600
  • ZRT 600

Serial numbers for each engine:

  • Cougar: 900001-932949
  • Prowler: 900001-932949
  • Pantera: 900001-932949
  • EXT: 900001-968644
  • Z: 900001-969054
  • ZL: 1997: 970001-974991, 1998: 980001-984790
  • ZR: 1994-1995: 940001-950439, 1996: 960001-969429, 1997: 970001-974989, 1998: 980001-984789
  • ZRT: 1995: 950001-950851, 1996: 960001-961029, 1997: 970001-971556, 1998: 980001-984499

Production/model years: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

Arctic Cat 1990-1998 Arctic Cat Cougar, Prowler, Pantera, EXT, Z, ZL, ZR, ZRT snowmobile service manual - Complete Manual Information

Table of Contents

  1. General Information

    • Model identification
    • Unit serial numbers
    • Engine serial numbers
    • Chassis serial numbers
    • Engine break-in
    • Oil requirements
    • Fuel requirements
    • Carburetor calibration chart
    • Suspension settings
    • Track tension and alignment
    • Belt deflection
    • Lubrication
    • Tool kit
    • Fastener torque
    • Special tools
  2. Troubleshooting

    • Operating problems
    • Engine starting
    • Engine misfiring
    • Engine overheating
    • Poor performance
    • Drive system problems
    • Suspension problems
    • Electrical system problems
    • Brake problems
  3. Lubrication, Maintenance and Tune-Up

    • Lubrication
    • Maintenance
    • Tune-up
    • Lubrication system
    • Engine oil
    • Air cleaner
    • Spark plugs
    • Cooling system
    • Fuel system
    • Drive system
    • Suspension system
  4. Adjustments for Special Use

    • Carburetor adjustments
    • Suspension adjustments
    • High-altitude adjustments
  5. Engine

    • Engine removal
    • Engine disassembly
    • Cylinder head
    • Cylinder and piston
    • Crankshaft
    • Oil pump
    • Engine reassembly
    • Engine installation
    • Engine break-in
    • Engine troubleshooting
  6. Fuel System—Carbureted Models

    • Fuel tank
    • Fuel pump
    • Carburetor
    • Throttle cable
    • Choke cable
    • Air cleaner
    • Fuel system troubleshooting
  7. Fuel System—Fuel Injected Models

    • Fuel tank
    • Fuel pump
    • Fuel injectors
    • Throttle body
    • Throttle cable
    • Fuel system troubleshooting
  8. Exhaust System

    • Muffler
    • Exhaust pipe
    • Heat shields
    • Exhaust system troubleshooting
  9. Electrical System

    • Battery
    • Charging system
    • Ignition system
    • Lighting system
    • Starter motor
    • Electrical system troubleshooting
  10. Oil Injection System

    • Oil tank
    • Oil pump
    • Oil lines
    • Oil injection system troubleshooting
  11. Cooling System

    • Fan-cooled models
    • Liquid-cooled models
    • Cooling system troubleshooting
  12. Recoil Starter

    • Recoil starter assembly
    • Recoil starter troubleshooting
  13. Drive System

    • Drive belt
    • Driven clutch
    • Drive clutch
    • Chain case
    • Drive system troubleshooting
  14. Brake, Driven Shaft, Dropcase and Driveshaft

    • Brake assembly
    • Driven shaft
    • Dropcase
    • Driveshaft
    • Brake system troubleshooting
  15. Front Suspension and Steering

    • Front suspension
    • Steering assembly
    • Front suspension troubleshooting
  16. Track and Rear Suspension

    • Track assembly
    • Rear suspension assembly
    • Rear suspension troubleshooting
  17. Off-Season Storage

    • Preparing for storage
    • Storage tips
  18. Index

  19. Wiring Diagrams


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Frequently Asked Questions - Arctic Cat Snowmobile Manual

What does this Arctic Cat manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 1990-1998 Arctic Cat Cougar, Prowler, Pantera, EXT, Z, ZL, ZR, ZRT snowmobile service manual. It includes information for the following models: - Cougar - Cougar 2-Up - Prowler - Prowler 2-Up - Powder Extreme - Powder Special - Powder Special EFI - Pantera - Panther 440 - Panther 550 - EXT - EXT 550 - EXT 580 - EXT 580 Z - EXT 580 EFI - EXT 600 - El Tigre EXT - Z 440 - ZL 440 - ZL 500 - ZR 440 - ZR 580 - ZR 580 EFI - ZR 600 - ZRT 600 Serial numbers for each engine: - Cougar: 900001-932949 - Prowler: 900001-932949 - Pantera: 900001-932949 - EXT: 900001-968644 - Z: 900001-969054 - ZL: 1997: 970001-974991, 1998: 980001-984790 - ZR: 1994-1995: 940001-950439, 1996: 960001-969429, 1997: 970001-974989, 1998: 980001-984789 - ZRT: 1995: 950001-950851, 1996: 960001-961029, 1997: 970001-971556, 1998: 980001-984499 Production/model years: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 .

Is this manual suitable for beginners?

Yes, this Arctic Cat manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Snowmobile maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (44.73 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Arctic Cat Snowmobile manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

Arctic Cat 1990-1998 Arctic Cat Cougar, Prowler, Pantera, EXT, Z, ZL, ZR, ZRT snowmobile service manual Customer Reviews and Feedback

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Lisa R.says...
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Sara P.says...
The troubleshooting section is incredibly useful. I've saved a lot of time with this manual!
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Tom W.says...
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Mike T.says...
I had a question about the manual and received a quick response from support. They were very helpful!
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Jake S.says...
This service manual covers everything you need for Arctic Cat snowmobiles from 1990 to 1998. Very detailed and helpful!