2004-2007 Yamaha Rhino 660 ATV Service Manual
Shop manual for the Yamaha Rhino 660 with drive train, chassis, and electrical system coverage. PN 5UG-27700-00-00
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Models Covered & Key Technical Specifications
Certified Service Calibration Manual: ATV Yamaha Rhino 660 Service & Repair Manual (2004-2007) - Comprehensive Repair and Maintenance Guide System-Standards
Assembly-Group: 506 pages // Performance-Values: 23.117 MB file size / Operational-Framework: English Manual-File
Service procedures are grouped by:
- Removal procedures are documented for engine components.
- Technical specifications are provided for chassis and electrical systems.
- Factory specifications are documented for engine, cooling system, and fuel system.
- Engine rebuild procedures are documented for internal engine components.
- Drivetrain specifications are addressed in the transmission and drive axle sections.
- General tightening torque specifications are listed for all fasteners.
Professional Workshop Service Manual & Technical Specifications
Yamaha Rhino 660 Service & Repair Manual (2004-2007)
General Specifications: 506 pages // Category: ATV / System: Logic // Technical-details: All specifications in SI and Metric units.
| Identifier | Baseline | Calibration-Data |
|---|---|---|
| Overall Length | 2,885 mm | 113.6 in |
| Overall Width | 1,385 mm | 54.5 in |
| Engine Displacement | 660 cm³ | 40.3 cu in |
| Fuel Tank Capacity | 30 L | 7.93 US gal |
| Front Wheel Travel | 185 mm | 7.28 in |
Service procedures are documented for engine, cooling system, fuel system, drive train, chassis, electrical system, and troubleshooting. Technical specifications are provided for engine type, displacement, bore x stroke, and compression ratio. Factory specifications are documented for general dimensions, weight, tire specifications, and suspension components. Engine rebuild procedures are documented for cylinder head, camshaft, valves, and pistons. Drivetrain specifications are addressed in the transmission, differential gear, and clutch sections.
The manual provides detailed information on periodic checks and adjustments, including valve clearance, idle speed, throttle cable, and starter cable. It also covers maintenance procedures such as changing engine oil, cleaning the air filter, and checking coolant levels.
Torque specifications for various components are included to ensure proper assembly and structural misalignment prevention.
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