2002 Hyundai Van H1 Service Manual (P/N 90090-24200)
170.67 MB • Printable PDFs (ZIP Download)
Hyundai Models Covered & Key Technical Specifications
Models: Hyundai H1
Sub-models / Variants: Van, Wagon, Twin Swing
Model Year: 2002
Technical Data:
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Seat belt anchor bolt torque: 40–55 Nm
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Windshield glass thickness: 5 mm (0.20 in)
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Door glass thickness (Van): 3.5 mm (0.14 in)
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Door glass thickness (Wagon): 4 mm (0.16 in)
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Seat cushion mounting torque: 35–55 Nm
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Tailgate latch engagement: 7–9 clicks
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Headlamp bulb power: 55W/55W (High/Low beam)
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Wiper motor rated voltage: DC 12V
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Multi-function switch operating temperature range: -30°C to +80°C (-22°F to +176°F)
Hyundai Manual Features & Content Preview
- Official OEM publication covering the 2002 Hyundai H1 van and wagon configurations.
- Focuses exclusively on body structure, interior trim, and integrated electrical systems.
- Features 12 exploded-view diagrams for body panels, 4 electrical schematics, and 6 torque specification tables.
This documentation serves as the primary factory reference for structural adjustments and component identification. The manual details body panel removal and installation parameters, including specialized guidance for windshield glass, delta windows, and tailgate assemblies. Interior breakdowns comprehensively cover the console, dashboard, headliner, and pillar trim pieces. For exterior work, it outlines exact alignment specifications for fenders, hoods, bumpers, and doors.
Need reliable numbers to finish a job? This guide provides precise electrical reference values for switches, lighting circuits, and audio networks, including specific pinout descriptions for H220, H240, and H280 units. Crucial safety-system torque ratings are clearly listed, such as the 40–55 Nm spec for seat belt lower anchor bolts. You will also find technical baselines like the 5 mm windshield glass thickness and the DC 12V rating for multi-function switches. Please note that working on automotive structural and electrical systems carries inherent physical risks; always disconnect the battery and verify load limits before beginning any physical dismantling.
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