Hyundai Accent GLS 2006 Service Manual Set

1,777 Pages • ZIP Download: 33 Printable PDFs • 274.54 MB

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Hyundai Models Covered & Key Technical Specifications

Model: Accent GLS

Model Year: 2006

Sub-models / Variants: 1.6 CVVT (engine: G4ED-GSL 1.6), 4-speed automatic transaxle (A4AF3), 5-speed manual transaxle (M5CF1)


  • Supplemental Restraint System (SRS) component resistance: 1.6–4.7 ohms

  • SRS system normal operating voltage: 9.0–16.0 V

  • SRS high-voltage fault threshold (B1101): Above 16.0 V for 4 seconds after ignition ON

  • Driver Airbag (DAB) mounting bolt torque: 7.9–10.8 Nm (5.8–8.0 lb-ft)

  • Passenger Airbag (PAB) mounting bolt torque: 8.0–9.0 Nm (5.9–6.6 lb-ft)

  • SRSCM mounting bolt torque: 9.5–13.6 Nm (7.0–10.0 lb-ft)

  • Seat belt anchor bolt torque: 39.2–53.9 Nm (28.9–39.8 lb-ft)

  • Front/Side impact sensor mounting bolt torque: 6.8–7.9 Nm (5.0–5.8 lb-ft)

  • Seat Track Position Sensor (STPS) rearward current: 12–17 mA

  • Seat Track Position Sensor (STPS) forward current: 5–7 mA

File & Download Details
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Listing ID:
29079
Seller:
Emily Davis
File Size:
274.54 MB
File Type:
ZIP
Language:
English
Pages:
1,777
Printable:
Yes
Delivery:
Download link on the confirmation page and by email after payment.
Download link validity:
3 days after purchase. Your saved PDF does not expire.

Hyundai Manual Features & Selected Content Preview

Publication Pages
2006 Hyundai Accent GLS — Engine (G4ED-GSL 1.6 / 1.6 CVVT) 187
Fuel System (G4ED-GSL 1.6) 565
Auto Transmission (A4AF3) 218
Manual Transmission (M5CF1) 42
Clutch 30
Charging System 21
Starting System 18
Driveshaft 16
Engine Electrical 13
Ignition System 7
Airbags 142
Antilock Brakes 68
Brake System 49
Power Steering 44
Front Suspension System 30
Rear Suspension System 15
Front Axle 12
Steering Column 8
Rear Axle 4
HVAC 93
Wiring 56
Interior Trim 28
Seats 25
Lighting System 19
Fuses 14
Power Door Locks 13
Windshield Wiper/Washer 11
Power Windows 9
Rear Wiper/Washer 7
Power Door Mirrors 5
Horns 3
Seat Warmer 3
Cabin Air Filter 2

The system-specific references pair mechanical repair procedures with electrical circuits, connector information, and diagnostic test data. The A4AF3 and M5CF1 sections distinguish the automatic and manual transaxle configurations when selecting procedures.

The set contains no separate 2007 or 2008 service chapters.

PDF Files, Navigation, and Diagram Detail

Text search and diagram viewing: None of the files has searchable PDF text or embedded PDF bookmarks. Dense wiring and connector diagrams require zooming to read small pin numbers and wire-color labels.

The ZIP download contains 33 printable PDFs totaling 1,777 pages, including the wiring file’s one-page “Air Conditioning” section opener. The source pages carry Mitchell Repair headings and a 2005 Mitchell Repair Information Company copyright footer; technical illustrations credit Hyundai Motor Co.


Powertrain Repair, Chassis Service, and Circuit Diagnosis

These are selected repair and diagnostic topics. Other documented work includes headlamp aiming and windshield glass replacement.

  • Engine repair: Compression testing, timing-belt replacement and tensioning, cylinder-head and valvetrain service, CVVT inspection, engine removal, block disassembly, bearing selection, and reassembly.

  • Fuel delivery and engine controls: Fuel-pressure testing, injector checks, fuel-pump and tank service, OBD-II troubleshooting, PCM/ECM connector references, and code-specific circuit tests.

  • Transmission and driveline: A4AF3 hydraulic-pressure and stall tests, M5CF1 removal and shift-control service, clutch adjustment and bleeding, and front driveshaft repair.

  • Brakes, steering, and suspension: ABS/EBD HECU diagnosis, Hi-Scan bleeding and actuator tests, disc and drum brake service, steering-rack and pump overhaul, and suspension and hub procedures.

  • Electrical and body systems: Numbered system wiring diagrams, starting/charging/ignition tests, and component replacement or circuit checks for lighting, locks, windows, mirrors, seats, and wiper/washer systems.

  • Heating and air conditioning: Refrigerant recovery, evacuation, charging and leak testing, compressor-clutch service, heater/evaporator and blower work, and manual and automatic control diagnosis.

  • Supplemental restraints: Dual-stage front airbags, side and curtain airbags, pretensioners, impact and seat-position sensors, occupant classification, post-collision replacement, deployment/disposal, and DTC troubleshooting.

Because scan-tool work, pressure testing, refrigerant handling, internal engine assembly, pyrotechnic restraints, and model-specific service tools are assumed, this PDF set is suited to professional technicians and advanced repairers with the appropriate shop equipment.

Engine Assembly and Cooling-System Work

Step-by-step procedures cover cylinder-head removal and disassembly, valve and spring inspection, camshaft service, valve-guide and seat-ring replacement, and final assembly. Internal engine coverage includes crankshaft and connecting-rod inspection, piston and cylinder measurement, and graded bearing-selection tables.

Separate lubrication and cooling sections address the oil pan and pump, water pump, thermostat, radiator testing, coolant refill and bleeding, and cooling-fan service. Intake and exhaust manifold work and exhaust-pipe removal are also documented.

Component-specific tables provide torque specifications, wear limits, clearances, oil-pressure values, lubricant requirements, and fluid capacities.

Automatic and Manual Transaxle Service

A4AF3: Mechanical, hydraulic, and electronic operating descriptions support the diagnostic procedures. Detailed checks cover pulse generators, fluid-temperature sensing, pressure-control and shift solenoids, kick-down operation, and the range switch.

The automatic-transaxle reference also documents valve-body removal, solenoid replacement, line-pressure and reducing-pressure adjustment, transaxle removal/installation, and shift-lever disassembly and reassembly.

M5CF1: The manual-transaxle material adds oil-level checks, linkage adjustment, shift-lever disassembly, end-play data, lubricant specifications, and symptom-based troubleshooting.

Neither transaxle reference provides a complete internal rebuild sequence. The automatic section nevertheless includes the valve-body and control-system work described above.

Engine Diagnostics and Wiring Variants

A 131-entry P- and U-code chart is accompanied by OBD-II diagnostic logic, live-data references, circuit tests, and repair-verification routines. Topics include CVVT timing, MAF/IAT/ECT/TPS signals, oxygen sensors, catalyst efficiency, injectors, misfire detection, fuel-pump control, EVAP leaks, idle control, charging voltage, A/C pressure input, and CAN/TCU communication.

Connector assignments and code-specific tests connect scan-tool findings to individual circuits, supporting fault isolation before components are selected for further testing. ABS, automatic-transmission, and SRS references provide their own DTC charts and component checks.

The wiring file contains 55 numbered diagrams, including the four-part 1.6L engine-performance circuit for A/T, the three-part version for M/T, the ABS circuit, ground-distribution circuit, dual-stage supplemental-restraints circuit, and A/T circuit.

Electrical references distinguish manual versus automatic A/C, DRL versus non-DRL headlamps, amplified versus non-amplified audio, and three-door versus four-door power-window circuits.

Chassis, HVAC, and Cabin Systems

Brakes and chassis: Additional procedures address calipers, brake-pedal and switch adjustment, booster testing, master-cylinder service, proportioning-valve data, and bleeding. Steering and suspension references extend to the stabilizer bar, front hub/knuckle, rear hub/carrier, torsion beam, shock absorbers, and coil springs.

HVAC: R-134a service information includes compressor-oil checks, compressor clutch and field-coil disassembly, condenser and refrigerant-line replacement, pressure-transducer diagnosis, and control-system testing. The automatic climate-control section includes self-diagnosis, a fault-code chart, and code retrieval through the control panel or Hi-Scan Pro.

Body and accessories: Separate references cover fuses and relays, cabin-air-filter replacement, seat and trim work, and testing or replacement of cabin switches, motors, and other accessory components.

Special Tools and Repair Cautions

Powertrain test tools include automatic-transaxle pressure gauge 09452-21500 with adapters 09452-21001/21002, plus fuel-pressure gauge 09353-24100, adapter 09353-38000, and connector 09353-24000.

The procedures also identify engine-support fixture 09200-38001, clutch-disc guide 09411-25000, SRS deployment tool 0957A-34100A, and harness dummy 0957A-38200 with system-specific adapters.

The A4AF3 installation section warns that mounting the torque converter to the engine first can damage the transaxle oil seal. Timing-belt tensioning includes crankshaft-rotation cautions concerning possible engine damage.

SRS precautions cover battery isolation and the required waiting period of at least three minutes. Direct resistance measurements at an airbag or pretensioner squib can trigger deployment.

Compression-Test Specification Preview

For the 1.6 CVVT engine at normal operating temperature, the compression-test reference gives a standard of 1,422 kPa (206 psi) at 250–400 rpm.

It also specifies a minimum of 1,275 kPa (185 psi) and a maximum cylinder-to-cylinder difference of 98 kPa (14 psi). Accompanying diagnostic notes address pressure loss associated with piston rings, cylinder wear, valve seating, and gasket leakage.

Technical Safety Notice
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Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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Hyundai Accent GLS 2006 Service Manual Set $18.39