Hyundai Veloster 2013 GDI & T-GDI Service & Repair Manual Set

The volumes combine shared body, chassis, electrical, and restraint information with different powertrain sections. Shared chapters are repeated between the files.

Powertrain coverage differs: Engine mechanical repair is confined to the T-GDI volume; the GDI volume contains the D6GF1 DCT section. The T-GDI engine specification table is marked “Except Europe.”

Both manual-transaxle specification sections identify M6CF1/Gasoline 1.6 GDI, including the section inside the T-GDI file. They cover removal, installation, and controls rather than internal gearbox overhaul. Conventional automatic-transaxle repair is not included.

PDF Search, Navigation, and Illustration Quality

Searchable text and chapter bookmarks support navigation in both PDFs. Text searches locate procedure headings, component names, and specifications; lettering embedded in diagram images is not consistently searchable.

Small labels in dense IPM and ESC diagrams require enlargement, and some remain difficult to read. Illustration coverage is incomplete: missing-image placeholders occur throughout parts of the T-GDI engine and fuel-system sections, with additional gaps in the GDI file.

The ZIP download contains two printable English-language PDFs totaling 2,323 pages, with individual page counts shown above.

Selected Repair and Diagnostic Coverage

The following is a selection of the procedures included. Additional electrical topics include headlamp aiming and parking-assist sensor checks.

• Body mechanisms: Front and rear door hardware, window glass and regulators, hood latches, tailgate supports, and exterior-panel adjustment procedures.

• Turbo engine repair: Engine removal, timing-chain work, cylinder-head and cylinder-block disassembly and assembly, plus turbocharger and intercooler replacement.

• GDI transmissions: M6CF1 removal and shift-cable adjustment, together with D6GF1 actuator servicing and learning routines using GDS or G-SCAN.

• Brake and steering diagnosis: ESC hydraulic-unit bleeding, longitudinal-G sensor calibration, EPS troubleshooting, type recognition, and Absolute Steering Position calibration.

• Body electronics: IPM/body-control, Smart Key, and immobilizer testing through connector checks and scan-tool functions, plus window and panorama-roof motor diagnosis.

• Manual climate control: Refrigerant recovery, evacuation, charging, and leak testing, with compressor work, heater-unit replacement, and actuator inspection.

• Emission controls: Crankcase-ventilation and evaporative-emission checks, purge-control testing, and catalytic-converter replacement procedures.

The procedures suit experienced technicians and equipped repairers: the work includes scan-tool calibration, press operations, electrical measurements, and tasks requiring dedicated service tools.

Body Dimensions, Glass, and Interior Trim

Body measurement diagrams identify tracking-gauge points at the front, sides, interior, rear, and underbody, separating projected dimensions from actual measurements.

Interior procedures address crash-pad and roof-trim removal and front/rear seat disassembly. Bonded windshield and tailgate-glass replacement are included. Panorama-roof instructions extend to movable-glass adjustment, roller-blind replacement, and motor initialization.

Engine Testing and Fuel-System Service

T-GDI mechanical diagnosis includes compression testing, valve-clearance adjustment, and bearing-selection information. Cooling and lubrication sections add radiator, water-pump, thermostat, oil-pump, and oil-cooler work.

Fuel-system instructions cover pressure testing, high-pressure pump and injector replacement, and electronic-throttle learning. Injector combustion-seal fitting and sizing use SST 09353-2B000.

Turbo-control tests address the boost-pressure sensor, Waste Gate Solenoid Valve, and RCV Control Solenoid Valve. Ignition, charging, and starting coverage includes spark testing, alternator-output checks, and starter inspection.

Clutch, Suspension, and Restraint Procedures

Clutch hydraulics distinguish GDI release-cylinder bleeding from T-GDI concentric-slave-cylinder bleeding. Chassis procedures cover driveshafts and CV joints, front-hub bearings, struts, subframes, rear torsion-beam axle replacement, alignment, and TPMS sensor service and learning.

Advanced and AUTOLIV Depowered restraint sections address airbags and pretensioners. The Advanced system also includes SRSCM variant coding and PODS-F occupant-detection reset.

The DCT learning requirements identify replacement jobs that need subsequent scan-tool work, helping technicians plan beyond component installation. Installation cautions explain how drawing an assembly gap closed with mounting bolts can break the external damper finger and leave debris between the clutches. Front-hub instructions identify incorrect press loading as a bearing-damage risk.

Circuit Diagrams and Workshop Reference Tables

Electrical references include the GDI DCT Cross Sectional Drawing, ECM Harness Connector view and terminal-function tables, IPM circuit diagrams, ESC circuit diagrams, and the MDPS steering circuit diagram.

Component torque tables accompany lubricant specifications, capacities, wear limits, adjustment data, and electrical test values. Wire-sizing tables relate SAE gauges to permissible current, distinguishing engine-compartment wiring from other locations.

Examples of Fuel-Pressure and Sensor Specifications

For both engines, the low-pressure fuel-supply check specifies 480–500 kPa at idle. Associated pressure-retention charts distinguish injector leakage from a fuel-pump check-valve fault.

The engine coolant-temperature sensor specification is 2.31–2.59 kΩ at 20°C (68°F) for both engines, providing a temperature-specific resistance reference alongside the sensor inspection information.

Structural, fuel, refrigerant, and airbag work requires appropriate workshop precautions, equipment, and expertise; consult a qualified technician when the work exceeds your training.