2005 Hyundai Tucson Service Manual

2005 Hyundai Tucson GLS, LX, GL body repair manual covers structural panels, body construction, and sealing. Abe008

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Document Details

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Document Number / Seller:
26112 / Elizabeth Gomez
File Size:
374.62 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
SUV
Last updated / verified
Jul 6, 2025

Models Covered & Key Technical Specifications

Professional Instructional Overhaul Manual: SUV Hyundai Tucson repair manual, 2005 edition Calibration-Manual

Hyundai Tucson (2005) (Abe008) | Body Repair Manual Edition.

  • Maximum Ambient Limits: 1200 Nm is measured at optimal operating temperature Bounds.
  • Universal Cycle Rate: For structural integrity, 2005 defines the manufacturing year Topology.
  • Established Size Parameters: The complete body requires 8 kg for standard operation Standards.
  • Measured Fastening Values: The repair manual includes 374.624 MB for comprehensive data Matrix.
  • Published Charge Quantity: The manual covers all body components for assembly Protocol.
  • System Heat Tolerance: Body construction procedures are documented for the entire vehicle Margin.

Professional Workshop Service Manual & Technical Specifications

Professional Instructional Overhaul Manual: SUV Hyundai Tucson repair manual, 2005 edition Calibration-Manual

Technical-Domain: 2005 Hyundai Tucson repair manual // Specification-Class: SUV / Body Logic // Technical-Domain: Repair Procedures and Specifications.

Assessment-Parameter Rating Validation-Data
Manual Type Service Manual Detailed Coverage
Vehicle Type SUV Passenger Vehicle
Applicable Models GL, GLS, LX All 2005 Trims
Document Size 374.624 MB Digital Download
Publication Year 2005 Original Edition

Maintenance hierarchies are structured into sections covering General Information, Exterior components such as hoods, doors, and tailgates, and Interior elements including consoles and seats. Specific procedures for replacement and adjustment are detailed for each component.

Fundamentally requiring detailed procedures for structural integrity, this manual documents the repair of commonly damaged structural panels on the Hyundai Tucson. It provides information on body construction, replacement parts, body dimensions, body sealing, corrosion protection, and body repair.

Fuel system procedures are documented for ensuring proper component function.

Adjustment procedures are detailed for maintaining alignment and fit.

Timing procedures are documented for critical component placement.

Technical notes are provided for specialized repair techniques.

Quality checks are addressed for verifying the integrity of repairs.

This manual also documents torque specifications for various body components to ensure proper fastener fatigue prevention.

FAQ

What tools are **designated** for the adjustment procedures? keyboard_arrow_down

13-26 Nm (130-260 kgf-cm, 10-19 lbf-ft) are the specified torque values for the front and rear door hinges, with adjustments made using the door mounting bolts.

Identify the **critical** pressure specifications for sealing. keyboard_arrow_down

Thickness of 1.0mm - 2.0mm for Under body coating and 40μ - 50μ for Cavity wax injection are specified for corrosion protection.

What procedures are **required** for assembly sequence? keyboard_arrow_down

Refer to pages 85+ for detailed procedures on body sealing locations, including floor, upper and side body sections, with specific callouts for seam sealer application and re-priming over the seam sealer to complete the repair.

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