1989-1991 Yamaha YFM250 Moto 4 ATV Service Manual

1989-1991 Yamaha YFM250 Moto 4 ATV documentation with service manual, repair procedures, and maintenance schedules. Includes part numbers and diagrams. Publication LIT-11616-YF-25.

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Document Details

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Document Number / Seller:
27371 / Daniel Parker
File Size:
53.26 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Oct 2, 2025

Models Covered & Key Technical Specifications

Yamaha YFM250 Moto 4 (LIT-11616-YF-25) - 1989-1991

Reference, Procedural, Engineering Manual | Moto 4 Library

  • Measured Volume Data: 11 L (2.42 Imp qt, 2.91 US qt) is specified as the total fuel tank capacity Requirements.
  • Established Charge Quantity: For optimal operation, 1.2 L (0.26 Imp qt, 0.32 US qt) defines the fuel reserve amount Threshold.
  • Factory End Play: The formatter board requires 20 Nm (14.75 ft-lb) for standard operation Benchmarks.
  • Integral Cooling Specs: The front brake adjustment requires 2.5 Nm (1.84 ft-lb) for standard operation Logic.
  • Operational Mass Specs: Maximum throughput reaches 12 Nm (8.9 ft-lb) Parameters.
  • Critical Twist Specifications: The formatter board requires 20 Nm (14.75 ft-lb) for standard operation Range.

Professional Workshop Service Manual & Technical Specifications

Yamaha YFM250 Moto 4 Service Manual: 1989-1991 Library-Master

Application-Range: 1989-1991 Yamaha YFM250W Moto-4 // Operational-Scope: ATV / Moto 4 Logic // Application-Range: Technical-details.

Integrated-Framework Operational-Logic Validation-Data
Machine Identification General Information 1-1
Specifications General 2-1
Periodic Inspection and Adjustment Maintenance 3-1
Engine Overhaul Engine 4-1
Carburetion Fuel System 5-1

Assembly instructions are detailed for engine removal and disassembly. Hydraulic schematics are included for the drive train system. Steering component information is provided for the chassis. Inspection guidelines are provided for electrical systems. Alignment specifications are included for the wheels and brakes.

This manual documents torque specifications for various components to ensure proper bearing preload accuracy.

FAQ

Identify the **correct** service interval parameters for routine maintenance. keyboard_arrow_down

Every 1 year is the recommended service interval for items such as valve checks and brake inspections.

What procedures are **documented** for system architecture? keyboard_arrow_down

6 chapters detail engine overhaul procedures, including disassembly and reassembly of the cylinder head, crankcase, and related components.

Determine the **precise** tool requirements for engine service. keyboard_arrow_down

Over 15 specialized tools are listed, including a piston pin puller (P/N YU-01304) and a crankcase separating tool (P/N YU-01135), for precise engine disassembly.

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Reviews (3)

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I had a question about the manual and received a quick, helpful response via email. The download process was hassle-free too. Highly recommend!
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Rated 4 out of 5 stars
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This manual is incredibly detailed and has helped me maintain my Yamaha YFM250 without any issues. The download was smooth and I received the link promptly!