1997-2000 Mercury Mariner 40hp, 50hp, 55hp, 60hp outboard motor service manual

1997-2000 Mercury Mariner 40hp, 50hp, 55hp, 60hp outboard motor service manual Preview image 1
1997-2000 Mercury Mariner 40hp, 50hp, 55hp, 60hp outboard motor service manual Preview image 1
1997-2000 Mercury Mariner 40hp, 50hp, 55hp, 60hp outboard motor service manual Preview image 2
1997-2000 Mercury Mariner 40hp, 50hp, 55hp, 60hp outboard motor service manual Preview image 3
1997-2000 Mercury Mariner 40hp, 50hp, 55hp, 60hp outboard motor service manual Preview image 4
1997-2000 Mercury Mariner 40hp, 50hp, 55hp, 60hp outboard motor service manual Preview image 5
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  • Language: English
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Models Covered in this Manual

  • Mercury/Mariner 40 HP (3 Cyl.)
  • Mercury/Mariner 50 HP (3 Cyl.)
  • Mercury/Mariner 55 HP (3 Cyl.)
  • Mercury/Mariner 60 HP (3 Cyl.)
  • Mercury/Mariner 60 HP (3 Cyl.) Bigfoot

Product Information

Table of Contents

1A. Important Information

  • Specifications
  • Propeller Information Charts

1B. Mercury/Mariner Models

  • Mercury/Mariner 40 HP (3 Cyl.)
  • Mercury/Mariner 50 HP (3 Cyl.)
  • Mercury/Mariner 55 HP (3 Cyl.)
  • Mercury/Mariner 60 HP (3 Cyl.)
  • Mercury/Mariner 60 HP (3 Cyl.) Bigfoot

2. General Information

  • Model Identification
  • Serial Number Location
  • Specifications
  • Torque Specifications
  • Tools and Materials

3. Maintenance

  • Maintenance Schedule
  • Lubrication Points
  • Routine Maintenance Procedures

4. Engine

  • Engine Removal and Installation
  • Engine Disassembly and Assembly
  • Cylinder Head
  • Valves and Valve Train
  • Piston and Cylinder
  • Crankshaft and Crankcase

5. Fuel System

  • Fuel Tank
  • Fuel Pump
  • Carburetor/EFI System
  • Fuel Lines and Filters
  • Fuel System Troubleshooting

6. Cooling System

  • Cooling System Overview
  • Water Pump
  • Thermostat
  • Coolant Replacement
  • Cooling System Troubleshooting

7. Electrical System

  • Wiring Diagram
  • Battery
  • Charging System
  • Ignition System
  • Starter Motor
  • Lights and Switches
  • Electrical System Troubleshooting

8. Ignition System

  • Spark Plug Evaluation
  • Breaker Points
  • Servicing Flywheel Magneto
  • Reassembling and Inspecting
  • Servicing Distributor

9. Gearcase

  • Gearcase Removal and Installation
  • Gearcase Disassembly and Assembly
  • Gearcase Maintenance

10. Trim and Tilt System

  • Trim and Tilt System Overview
  • Trim and Tilt System Maintenance
  • Trim and Tilt System Troubleshooting

11. Steering System

  • Steering System Overview
  • Steering System Maintenance
  • Steering System Troubleshooting

12. Control Linkage

  • Throttle Linkage
  • Shift Linkage
  • Control Linkage Adjustments

13. Accessories

  • Propellers
  • Gauges
  • Controls
  • Other Accessories

14. Troubleshooting

  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Fuel System Troubleshooting
  • Cooling System Troubleshooting
  • Gearcase Troubleshooting
  • Trim and Tilt System Troubleshooting
  • Steering System Troubleshooting

15. Appendix

  • Technical Specifications
  • Conversion Table
  • Service Data
  • Maintenance Records
  • Index

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