To make it easier for you to choose the right manual, we have compiled various information for you below, such as model designations, types, and production years.
Get your ATV, whether it's a 2x4 or 4x4, up and running again today by purchasing this PDF repair manual for the Original Arctic Cat models 250, 300, 400, and 500.
Specs, technical data:
533 pages
Production/model years: 2003
This manual applies to the following models: 250 , 300 , 400 , 500 / Arctic Cat Inc.
2003 Arctic Cat 250 2x4
2003 Arctic Cat 250 4x4
2003 Arctic Cat 300 2x4
2003 Arctic Cat 300 4x4
2003 Arctic Cat 400 2x4
2003 Arctic Cat 400 4x4
2003 Arctic Cat 500 4x4
2003 Arctic Cat 500 4x4 TBX (dump bed)
Serial numbers:
Arctic Cat 250:
RF03DVJ01AT (Green)
RF03DVK01AT (Red)
RF03DVL01AT (Black)
Arctic Cat 300:
RF03LAK01AT (Green)
RF03LAL01AT (Red)
RF03LAM01AT (Black)
Arctic Cat 400:
RF03DVAE4AT (Green)
RF03DVAF4AT (Red)
RF03DVAG4AT (Black)
Arctic Cat 500:
RF03DVH4A4T (Green)
RF03DVJ4A4T (Red)
RF03DVL4A4T (Black)
Manual Language: English
Printable: Yes
Delivery: Download link will appear on the checkout page after your payment is complete.
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"Download the Service Manual for the 2003 Arctic Cat 250, 300, 400, 500 Today"
The 2003 Arctic Cat 250, 300, 400, and 500 are well-known ATVs among off-road enthusiasts. These models have a reputation for being durable and reliable, making them an excellent choice for those who enjoy outdoor adventures. To keep these ATVs in top condition, it's important to have a comprehensive repair manual on hand. With a PDF workshop manual, you can easily access the engine specs, technical specifications, and maintenance instructions for your vehicle.
Engine specs/technical specifications:
• Engine type: 4-stroke, air/oil-cooled
• Engine displacement: 249cc (250), 270cc (300), 376cc (400), 493cc (500)
• Carburetion: Mikuni BST 31 x 1 (250/300), Mikuni BSR 36 x 1 (400/500)
• Ignition: CDI (Capacitor Discharge Ignition)
• Starting system: Electric (250/300/400), Electric with recoil backup (500)
• Transmission: Automatic CVT with high/low range and reverse
• Drive system: 2WD (250/300), 4WD (400/500)
• Front suspension: Independent double A-arm with 5.1 inches of travel
• Rear suspension: Fully independent suspension with 7.4 inches of travel
• Front brakes: Dual hydraulic disc brakes
• Rear brakes: Hydraulic disc brake
• Fuel capacity: 3.2 gallons
• Oil capacity: 2.3 quarts
• Wheelbase: 48 inches
• Ground clearance: 10.5 inches
• Overall height: 44 inches
• Overall width: 44 inches
• Overall length: 79 inches
• Seat height: 32.5 inches
• Dry weight: 490 pounds (250/300), 630 pounds (400/500)
• Towing capacity: 1050 pounds
• Front tire size: 23 x 8-12
• Rear tire size: 23 x 10-12
• Front rack capacity: 75 pounds
• Rear rack capacity: 150 pounds
• Max speed: 50 mph
• Max power: 19 hp (250), 20 hp (300), 25 hp (400), 34 hp (500)
• Max torque: 13 lb-ft (250), 14 lb-ft (300), 21 lb-ft (400), 33 lb-ft (500)
• Valve train: SOHC (Single Overhead Cam)
• Bore x stroke: 67 x 65 mm (250), 72 x 60 mm (300), 82 x 71 mm (400), 87.5 x 82 mm (500)
• Compression ratio: 9.2:1 (250/300), 10.0:1 (400/500)
• Oil filter: Spin-on, replaceable
• Cooling system: Air/oil-cooled
• Exhaust system: Stainless steel muffler with USFS-approved spark arrestor
• Battery: 12-volt maintenance-free
Facts and details:
• The 2003 Arctic Cat 500 was available in two different The 2003 Arctic Cat 250 was designed for novice riders and had a top speed of 35 mph.
• The 2003 Arctic Cat 300 was designed for intermediate riders and had a top speed of 40 mph.
• The 2003 Arctic Cat 400 was designed for advanced riders and had a top speed of 45 mph.
• The 2003 Arctic Cat 500 was the most powerful model and had a top speed of 50 mph.
• These ATVs were equipped with a fully independent suspension system, which provided excellent stability and control on rough terrain.
• The front and rear racks of the 2003 Arctic Cat models were designed to carry heavy loads, making them ideal for hunting and hauling.
• The engines of these models were air/oil-cooled, which reduced the risk of overheating and provided better performance.
• The 2003 Arctic Cat models had a large fuel capacity of 3.2 gallons, allowing riders to go on longer trips without having to refuel.
• The CVT transmission system of these models allowed for easy shifting and smooth acceleration.
• The 2003 Arctic Cat models were known for their high durability and reliability, which made them a popular choice among ATV enthusiasts.
Maintenance intervals, general maintenance tips, and common issues and their solutions for these ATVs:
To keep your 2003 Arctic Cat ATV in top condition, it's important to follow the recommended maintenance intervals and perform routine maintenance tasks such as oil changes, air filter replacements, and spark plug replacements. Here are some general maintenance tips for these models:
• Change the oil and oil filter every 50 hours of operation or once a year, whichever comes first.
• Clean and oil the air filter every 25 hours of operation or once a year, whichever comes first.
• Check the spark plug every 100 hours of operation and replace it if necessary.
• Inspect the brakes, brake pads, and brake fluid every 25 hours of operation.
• Check the coolant level and replace the coolant every 2 years.
• Lubricate the drive chain and drive sprockets every 25 hours of operation.
• Inspect the tires for wear and damage regularly and replace them if necessary.
• Keep the ATV clean and free from dirt and debris to prevent damage to the engine and other components.
• Common issues that may arise with the 2003 Arctic Cat models include electrical problems, fuel system issues, and transmission problems. These issues can usually be resolved by following the recommended maintenance intervals and performing routine maintenance tasks. If you encounter a problem that you cannot resolve on your own, it's recommended to consult the repair manual or take your ATV to a professional mechanic for repair.
Popular tuning tips or modifications for these models:
There are many popular tuning tips and modifications available for the 2003 Arctic Cat models. Some of the most popular modifications include:
• Installing a high-performance exhaust system to increase horsepower and torque.
• Upgrading the air filter to a high-flow air filter to improve air intake and increase performance.
• Installing a performance chip or fuel controller to adjust the fuel and air mixture and increase performance.
• Upgrading the suspension system to improve stability and control on rough terrain.
• Installing a winch to assist with pulling heavy loads or getting out of sticky situations.
List of available accessories and aftermarket options for these vehicles:
There are many accessories and aftermarket options available for the 2003 Arctic Cat models. Some of the most popular accessories and aftermarket options include:
• Snow plow attachments
• Cargo boxes and bags
• Hand and thumb warmers
• Windshields and fairings
• LED light bars and spotlights
• Performance exhaust systems
• High-flow air filters
• ATV covers
• Winches and winch mounts
• Skid plates and undercarriage protection
• GPS systems and navigation tools
• Gun racks and holders
• ATV helmets and protective gear
• ATV ramps and loading equipment
• Bluetooth speakers and communication systems
Owner reviews and opinions about the strengths and weaknesses of these ATVs:
The 2003 Arctic Cat models have received positive reviews from many ATV enthusiasts for their durability, reliability, and versatility. Owners have praised the ATVs for their excellent suspension system, powerful engines, and ability to handle rough terrain. However, some owners have noted that these ATVs can be heavy and difficult to maneuver in tight spaces. Additionally, some owners have reported issues with the fuel system and transmission.
Buy your PDF workshop manual for the 2003 Arctic Cat 250, 300, 400, and 500 today at www.repairloader.com and pay with PayPal or credit card to start the download instantly.
After completing your payment with PayPal or credit card, the download link for your official Arctic Cat Inc OEM manual/parts list will be available on the checkout page. You will also receive an email with all the download information you need, ensuring that you can start repairing and maintaining your ATV right away.
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