1999 John Deere Mid-Mount Ztrak M653/M655/M665 Technical Manual

This technical manual provides service, repair, and diagnostic information for the John Deere Mid-Mount Ztrak M653, M655, and M665 models. It covers engine, electrical, and hydrostatic systems with detailed procedures and specifications. Tm1778.

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Document Details

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Document Number / Seller:
27502 / Daniel Jackson
File Size:
23.19 MB
File Type:
PDF
Language:
English
Pages:
264
Printable:
Yes
Category:
Mower
Last updated / verified
Dec 22, 2025

Models Covered & Key Technical Specifications

Enhanced Shop Manual: Mower Original John Deere Mid-Mount Ztrak M653, M655, M665 Technical Manual (1999) Field-Reference

For Mid-Mount Ztrak M653, M655, M665: Diagnostics, removal sequences, and maintenance for engine, electrical systems, hydrostatic power train, and troubleshooting. Original John Deere Mower Folder.

  • Approved Specs: 16.4 kW (22 hp) is the power output for the M653 engine rating. Matrix
  • Baseline Lubrication: For optimal operation, Full Pressure lubrication is configured at the engine assembly Standards.
  • Primary Engine Specs: The M655/M665 engine requires 18.6 kW (25 hp) power output Threshold.
  • General Fuel Specs: Fuel Tank Capacity is 30.0 L (10.0 gal) for complete fuel delivery Protocol.
  • Essential Drive Specs: Forward travel speed provides 0—14.4 km/h (0—9.0 mph) for maximum throughput Architecture.
  • Operational Weight: The overall machine weight reaches 476 kg (1050 lbs) Parameters.

Professional Workshop Service Manual & Technical Specifications

Enhanced Shop Manual: Mower Original John Deere Mid-Mount Ztrak M653, M655, M665 Technical Manual (1999) Field-Reference

Serial-Range: M653, M655, M665 // Application-Range: Mower / Engine Logic // Repair-Classification: Technical-Details.

Assessment-Parameter Technical-Path Calibration-Data
Fuel Tank Capacity 30 L (10 gal) 24.4 N•m (216 lb-in.)
PTO Drive Sheave Installation Distance 76 mm (3.0 in.) 136 N•m (100 lb-ft)
Engine Oil Capacity (with Filter, Dry Engine) 1.9 L (2.0 qt) CH22S / 2.0 L (2.1 qt) CH25S 10 N•m (88 lb-in.)
Carburetor Air Horn Cap Screws 1.7 N•m (15 lb-in.) 10 N•m (88 lb-in.)
Float Height 22 mm (0.86 in.) 10 N•m (88 lb-in.)
Flywheel Retaining Screw Torque 66.4 N•m (49 lb-ft) 4.0 N•m (35 lb-in.)

Technical content addresses the following sections: Specifications, Troubleshooting, Tests and Adjustments, Repair, and Electrical Systems. The manual details engine operation, fuel system, starting motor, ignition modules, charging system, and PTO clutch functions, covering removal, installation, and inspection procedures for key components. Torque specifications for critical fasteners are also provided to ensure correct assembly and performance. The manual documents torque specifications for fasteners to ensure proper thermal expansion compensation.

Engine and Fuel System Troubleshooting

This section provides a comprehensive troubleshooting guide for common engine and fuel system issues, including starting problems, stalling, and poor performance, with a troubleshooting chart to identify potential causes and solutions.

Electrical System Overview

Detailed information on the mower's electrical system, including component location, wiring harness diagrams, and circuit operation for various functions like starting, ignition, charging, and PTO engagement, with diagnostic procedures for each system.

Hydraulic System Schematics and Operation

Covers the hydrostatic power train system, providing JIC hydraulic circuit symbols, system schematics, and detailed explanations of power train operation, including forward, reverse, and steering functions, along with pump bypass mode information.

FAQ

What **documented** safety precautions are included for handling fuel systems? keyboard_arrow_down

1500 and 3000 meter high altitude jet kits are available to service specific carburetor restrictions, requiring a factory-trained technician with authorization. Carburetors are set at the factory and do not have fast idle adjustments.

Confirm the **precise** lubrication requirements for the Ztrak M653, M655, and M665. keyboard_arrow_down

1.9 L (2.0 qt) of SAE 10W-30 oil is required for the CH22S engine, while the CH25S engine requires 2.0 L (2.1 qt) of SAE 20W-50 oil.

What tools are **proper** for checking the hydraulic system's control linkages? keyboard_arrow_down

A 3—6 mm (0.125—0.25 in.) gap is required between the control levers when aligned in the NEUTRAL position; loosen cap screws (C) to slide levers for adjustment, then tighten.

Identify the **standard** diagnostic procedures for troubleshooting excessive engine noise. keyboard_arrow_down

Excessive noise can be caused by low hydraulic oil levels, incorrect oil viscosity, plugged hydraulic filters, or worn/damaged hydraulic pumps or wheel motors, requiring inspection and potential replacement of these components.

Customer Reviews

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Reviews (5)

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The download process was smooth, and I received the link right away. Customer support was quick to respond to my questions. Very satisfied!
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The diagnostic procedures in this manual are straightforward and easy to follow. I was able to fix my mower without any hassle. Great investment!
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This manual has been a lifesaver for my John Deere ZTRAK! The detailed specifications and maintenance procedures are incredibly helpful. Highly recommend!
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Rated 4 out of 5 stars
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This manual covers everything you need to know about the M653/655/665 models. The wiring diagrams were particularly useful. Worth every penny!