2006-2008 Kawasaki KX450F Service Manual

Complete shop manual for the 2006-2008 Kawasaki KX450F. Covers all systems, procedures, and specifications for repair and maintenance. PN 99969-0030-08

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Document Details

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Document Number / Seller:
24470 / Laura Boyd
File Size:
6.51 MB
File Type:
ZIP
Language:
English
Pages:
369
Printable:
Yes
Category:
Bike
Last updated / verified
Aug 23, 2025

Models Covered & Key Technical Specifications

2006-2008 Kawasaki KX450F Service Manual

Complete shop manual for the 2006-2008 Kawasaki KX450F. Covers all systems, procedures, and specifications for repair and maintenance. PN 99969-0030-08 | Technical Manual Division.

  • Approved Clamp Forces: 23 N·m is the specification for the upper front fork clamp bolts Architecture.
  • Baseline Tank Capacity: For fuel storage, 7.2 L is the standard fuel tank capacity Norms.
  • Primary Adjustment Range: The clutch lever free play is calibrated to 8-13 mm for proper operation Protocol.
  • General Generation Capacity: The engine displacement requires 449 cm³ for optimal power output Margin.
  • Essential Velocity Specs: For chain lubrication, a speed of 24 links/month is the recommended maintenance Interval.
  • Operational Tightening Data: The primary gear nut dictates 98 N·m torque for secure assembly Bounds.

Professional Workshop Service Manual & Technical Specifications

Thorough Assembly Manual: Bike Technical Kawasaki KX450F manual, 2006-2008 edition Service-Portfolio

Procedure-Type: All Systems // Diagnostic-Area: Engine, Chassis, Fuel, Cooling, Electrical Logic // Series-Validation: 369 Pages Technical-Details.

The repository is divided into the following main sections: Engine Top End, Engine Lubrication System, Engine Right Side, Fuel System, Cooling System, Periodic Maintenance, and General Information. These sections collectively provide a thorough overview of the motorcycle's systems and maintenance requirements.

Properly establishing the correct specifications for all components is crucial for optimal performance and longevity. This manual documents the necessary torque specifications for assembly to ensure proper stress control.

Service-Nexus Technical-Path Validation-Data
Engine Top End Camshaft Specifications 5-6
Engine Lubrication System Lubrication System Chart 7-4
Engine Right Side Clutch Specifications 6-6
Fuel System Carburetor Specifications 3-6
Cooling System Radiator Specifications 4-4
Periodic Maintenance Periodic Maintenance Chart 2-3
General Information General Specifications 1-8

Installation guidelines are provided for various components, including the cylinder head and engine brackets. Maintenance guidelines are included for the clutch cable and throttle grip, ensuring smooth operation. OEM guidelines are also detailed for critical procedures such as brake fluid changes and oil filter replacements. Transmission service information covers the gear ratios and clutch type for optimal power delivery. HVAC system procedures are not applicable to this model.

FAQ

What values are **calibrated** for the engine's system architecture? keyboard_arrow_down

449 cm³ is the standard displacement for the engine's system architecture.

Assess the **applicable** tool requirements for this bike. keyboard_arrow_down

Special tools such as a torque wrench, feeler gauges, and specialized pliers are required for various procedures.

What components have **exact** electrical values specified? keyboard_arrow_down

The spark plug gap is specified at 0.8-0.9 mm for exact electrical value adherence.

Confirm the **specific** calibration settings for the throttle grip. keyboard_arrow_down

2-3 mm of throttle grip free play is the specific calibration setting for the throttle grip.

What tools are **designated** for clearance measurements? keyboard_arrow_down

A vernier caliper is designated for measuring ring groove width and other precise clearance measurements.

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Reviews (3)

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The service manual covers everything you need to know about maintaining my bike. Customer support was very responsive when I had questions. Definitely worth it!
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Rated 4 out of 5 stars
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New
This manual is a must-have for anyone working on their KX450F. The download process was seamless, and I received my link almost instantly. Highly recommended!