1995 Yamaha YFM35FXH, YFM35FXG Wolverine 350 ATV Service & Repair Manual (LIT-11616-09-58, LIT-11616-09-95)

This Yamaha Wolverine 350 manual set combines the 1994 YFM35FXG base service manual (LIT-11616-09-58) and 1995 YFM35FXH supplement (LIT-11616-09-95) with supplements for YFM350FXM/FXMC (LIT-11616-13-05) and California YFM350FXLC (LIT-11616-12-03). The supplements are used with the base manual for complete service procedures.

Supplied as one 399-page PDF, including all four publications and the additional cover and wiring-diagram pages.

• Engine repair: Engine removal and installation, cylinder-head overhaul, valve and piston inspection, crankcase separation, oil-pump service, and cam-timing procedures.

• Clutch and transmission: Primary and secondary clutch service, clutch carrier inspection, transmission disassembly, reverse-shift mechanism repair, and shift-cam and shift-fork checks.

• Carburetion: Carburetor removal, disassembly, component inspection, reassembly, float-height and fuel-level adjustment, with separate specifications for the covered configurations.

• Shaft drive: Differential case and gearing service, constant velocity joint inspection, rear axle and final-drive repair, middle gear shim selection, and gear-lash measurement.

• Brakes and chassis: Caliper and master cylinder repair, hydraulic bleeding, steering-knuckle bearing replacement, and front-arm, shock absorber, and swingarm service.

• Electrical diagnosis: Ignition, starting, charging, lighting, and indicator-circuit troubleshooting, with wiring diagrams, continuity checks, coil-resistance tests, and starter motor repair.

Written for Yamaha dealers and qualified mechanics with a working understanding of mechanical service and repair.

Engine Overhaul and Transmission Repair

The engine chapter distinguishes work possible with the engine installed from full removal and teardown. Inspection data covers valve seats and guides, camshaft and rocker-arm wear, piston-ring gaps, crankshaft runout, and valve-spring condition.

The cam chain is automatically tensioned. The manual covers tensioner inspection and cam timing during assembly.

Clutch drawings identify the carrier, one-way bearing, friction plates, and pressure plate. Shifter assembly views show the reverse mechanism and shift-cam components.

Component-specific torque tables cover cylinder-head and crankcase fasteners. Lubrication charts and diagrams trace the oil pump, filter, cooler, and delivery passages, alongside lubricant and fluid-capacity specifications.

Carburetor and Supplement Differences

Separate specifications distinguish the G-model Mikuni BTM36SH from the H-model BST34. Carburetor ID marks, jetting, float-height and fuel-level data help match the setup to the machine before selecting settings or replacement parts.

The M/MC supplement adds updated recoil-starter and left-crankcase-cover procedures. California LC coverage includes its own carburetion specifications, maintenance schedule, and spark-arrester cleaning procedure.

Middle Gears, Differential, and Rear Final Drive

Shim-selection tables for the middle gears and final drive pinion and ring gears use component markings to determine shims after gear or housing replacement. Rear-drive coverage also includes ring-gear thrust-washer selection and stopper-clearance checks.

The special-tool references identify the gear-lash measurement tool (YM-01231 / 90890-01231) and final-drive bearing-retainer wrench (YM-04050 / 90890-04050).

Differential service includes housing and gear work, CV-joint and dust-boot inspection, and an operation check. The factory-assembled internal differential unit must not be dismantled; the manual warns that doing so causes malfunction. Insufficient gear lash can also damage the gear teeth.

Brakes, Steering, and Suspension

Brake repair sections distinguish the front and rear calipers, master cylinders, and rear parking-brake mechanism. Steering coverage includes tie-rod inspection and toe-in adjustment; suspension procedures cover arm bushings, swingarm bearings, and spring-preload settings.

Brake and steering work requires proper training and adherence to shop safety protocols.

Electrical Fault Tracing and Diagrams

Diagnostic charts address no-spark, no-crank, and charging faults, with separate USA and non-USA connections and test specifications. The H supplement explains the parking-brake-operated engine revolution limiter and provides updated cable-routing drawings.

Illustrations include the Ignition System Circuit Diagram, Starting Circuit Operation, Charging System Circuit Diagram, and YFM350FX Wiring Diagram, with connector layouts and wire-color codes.

PDF Contents and Navigation

The page allocation is 339 pages for the base manual, 20 for the H supplement, 22 for M/MC, and 15 for LC. One collection cover, one wiring-diagram sheet, and one closing cover complete the total; these three pages are already included. PDF text search is unavailable. Bookmarks cover chapters and supplements, but the external index link points to a file that is not included. Small wiring-diagram labels require zooming.