JCB 406, 407, 408 & 409 Wheel Loader Service Manual
This comprehensive JCB Wheel Loader service manual covers models 406, 407, 408, and 409, providing detailed procedures for all powertrain and hydraulic systems. It includes troubleshooting guides.
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Models Covered & Key Technical Specifications
JCB 406, 407, 408 & 409 Wheel Loader Service Manual (SN varies) – 400 Pages | OEM Specs #8140212 OEM-Documentation
Covers 406, 407, 408, 409 models with detailed procedures for disassembly, assembly, maintenance, and troubleshooting. Includes torque specifications for bolt stretch prevention.
- Technical Data-Point: 9803/4200 defines the comprehensive service architecture for machine serial numbers starting from 632700.
- Specific Measurement: 4102/1201 is required for medium strength sealing of all sizes of gasket flanges and hydraulic fittings.
- Essential Rating: Medium strength must be maintained during the application of JCB Multi-Gasket A to ensure assembly integrity.
- Advanced Parameter: Issue 11 establishes the latest technical revision standard for the designated earthmoving equipment range.
- Core Limit: 25-65mm signifies the diameter threshold for which specific hydraulic fitting sealants are suitable within the system.
- Torque Value: 47 Nm establishes the required torque for the primary mounting bolts.
System coverage includes:
Systematizing the service groups into: General Hydraulics Attachments Body and Framework Engine Transmission Axles Brakes Hydraulic Steering Electrics Service Tools This manual documents complete repair procedures for all major systems, ensuring users can effectively maintain and repair their JCB Wheel Loaders. It also details professional technical specifications for various components.
Professional Workshop Service Manual & Technical Specifications
JCB 406, 407, 408 & 409 Wheel Loader Service Manual (SN varies) – 400 Pages | OEM Specs #8140212 OEM-Documentation
Repair-Classification: Service Manual // Model-Portfolio: JCB 406, 407, 408, 409 (SN varies) / JCB 409 Telemaster // Engine-Type: Naturally Aspirated
| Identifier | Value | Calibration-Spec |
|---|---|---|
| Technical Data | 9803/4200 Issue 11 | N/A |
| Engine | 406 | 10.7 litres (2.4 UK gal) |
| Gearbox | Synchro Shuttle | 119 litres (4.2 UK gal) |
| Axes | JCB 406 | 5.0 litres (1.1 UK gal) |
| Hydraulic System | 406 | 63 litres (14.1 UK gal) |
| Cooling System | 406 | 15.5 litres (3.5 UK gal) |
| Fuel System | 406 | 90 litres (20.2 UK gal) |
Systematizing the service groups into: General Hydraulics Attachments Body and Framework Engine Transmission Axles Brakes Hydraulic Steering Electrics Service Tools This manual documents complete repair procedures for all major systems, ensuring users can effectively maintain and repair their JCB Wheel Loaders. It also details professional technical specifications for various components.
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