2000-2009 Kawasaki KX65 Minibike Service Manual

Complete service and repair manual for all 2000-2009 Kawasaki KX65 models. Includes detailed procedures, specifications, and troubleshooting for every system.

5.0starstarstarstarstar(1)
visibility Preview Available
Kawasaki 2000-2009 Kawasaki KX65 Minibike Service Manual manual page preview - page 1 of 219

Sample pages from the 2000-2009 Kawasaki KX65 Minibike Service Manual manual

Kawasaki 2000-2009 Kawasaki KX65 Minibike Service Manual manual preview page 1 - thumbnail
Kawasaki 2000-2009 Kawasaki KX65 Minibike Service Manual manual preview page 3 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$16.60 (incl. VAT) Instant Download / No Shipping Fees
2 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
24496 / Cynthia Harris
File Size:
6.80 MB
File Type:
ZIP
Language:
English
Pages:
219
Printable:
Yes
Category:
Minibike
Last updated / verified
Feb 12, 2026

Models Covered & Key Technical Specifications

Kawasaki KX65 (2000-2009) Service Manual

Repair guide covering all configurations of the Kawasaki KX65, years 2000-2009. Features part numbers and detailed procedures.

  • Authorized Documentation: 1200 dpi resolution sets the maximum print output Quality.
  • Published Database: For detailed information, 109-171 psi defines the standard operating pressure Range.
  • Reference Specification: 32:1 – signifies the required fuel/oil mixture Ratio.
  • Fundamental Component Data: The engine requires 64 cm³ for optimal operation Capacity.
  • Specific Torque Values: Clutch hub bolts torque to 64 N·m Parameters.
  • Core Component Specifications: Piston diameter measures 44.453 ∼ 44.468 mm Configuration.

Professional Workshop Service Manual & Technical Specifications

Kawasaki KX65 Service Manual: Minibike Official Kawasaki KX65 manual, years: 2000-09 Chassis-Documentation

Procedure-Type: Service Manual // Operational-Scope: All Models / All Years Logic // System-Coverage: Engine, Transmission, Suspension, Brakes, Electrical, and more.

Component Parameters Calibration-Standards
Engine 2-Stroke, Single Cylinder 64 cm³
Transmission 6-Speed, Constant Mesh 3.500 (77/22) Reduction Ratio
Suspension Front Fork Oil Type: SHOWA SS-8 Rear Shock Spring Free Length: 206.1 mm (KX65-A1~A2)
Brakes Front/Rear Disc Type Pad Lining Thickness: 4.5 mm
Electrical Ignition Type: Magneto CDI Spark Plug Gap: 0.5-0.6 mm
Final Drive Chain Type: DID 420MBK1 Sprocket Type: 13T Engine Sprocket

Providing a structural breakdown of the maintenance, repair, and overhaul procedures for the Kawasaki KX65 minibike. This manual details various systems including the engine, transmission, suspension, brakes, electrical components, and more. It contains exploded views, specifications, and troubleshooting guidance.

Engine Systems

Details on engine top end, bottom end, transmission, and crankshaft assembly are provided, covering procedures such as cylinder inspection, piston installation, and crankshaft alignment.

Chassis and Suspension

Covers front fork and rear suspension maintenance, including oil level adjustment, spring preload, and swingarm bearing inspection.

Braking System

Information on brake fluid, calipers, master cylinders, and brake discs, ensuring optimal braking performance.

Electrical Components

Guides on wiring inspection, ignition timing, flywheel magneto, and CDI unit inspection for proper electrical system function.

Final Drive and Wheels

Covers drive chain maintenance, sprocket inspection, and wheel/tire installation, ensuring reliable power delivery and handling.

FAQ

Determine the **specific** torque specifications for the engine mounting nuts? keyboard_arrow_down

25 N·m (2.5 kgf·m, 18 ft·lb) for KX65-A1~A2 and 29 N·m (3.0 kgf·m, 21 ft·lb) for KX65-A3~ models are the specified torque values for the engine mounting nuts.

What specifications cover **designated** safety precautions? keyboard_arrow_down

Safety precautions include not touching the spark plug, ignition coil, or high tension lead while the engine is running due to extremely high voltage.

Check the **critical** lubrication requirements? keyboard_arrow_down

Apply molybdenum disulfide grease to the inside of the kick gear and ratchet gear for the kickstarter assembly.

What does the **required** testing parameters indicate for the rear shock absorber? keyboard_arrow_down

Rear shock absorber spring free length standard is 206.1 mm for KX65-A1~A2 and 211.1 mm for KX65-A3~ models.

Reference the **specified** diagnostic procedures for the steering stem nut? keyboard_arrow_down

Tighten the steering stem nut to 39 N·m (4.0 kgf·m, 29 ft·lb) of torque, then back out a fraction of a turn, and finally tighten clockwise until it just becomes hard to turn.

Customer Reviews

Read what our customers say about this Kawasaki Minibike manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (1)

Avatar
New
This service manual is a must-have! The download process was seamless, and I received the link in my email almost instantly. The manual itself is thorough and easy to follow, covering everything from engine maintenance to electrical systems. Highly recommend for any KX65 owner!