2002 Triumph Bonneville / Bonneville T100 / Bonneville America / Speedmaster Service Manual

Service data for Triumph Bonneville models, including diagrams and specifications for engine, transmission, and chassis components. Publication T3880001.

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Triumph Models Covered & Key Technical Specifications

Models: Triumph Bonneville, Bonneville T100, Bonneville America, Speedmaster
Trade Names: Bonneville, Bonneville T100, Bonneville America, Speedmaster
Build Years: 2002
Serial Numbers: T3880001
Technical Data:

  • Engine displacement: 790 cc
  • Engine type: Twin Cylinder 8 Valve DOHC, Transverse In-line
  • Transmission: 5 Speed Constant Mesh
  • Compression Ratio: 9.2:1
  • Max Power: 62 PS @ 7400 RPM
  • Max Torque: 60 Nm @ 3500 RPM
  • Fuel type: Unleaded 95 RON
  • Front Suspension Travel: 120 mm (Bonneville/T100), 130 mm (America/Speedmaster)
  • Dry Weight: 205 kg (Bonneville), 226 kg (America), 229 kg (Speedmaster)
Technical Specifications
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Document Number / Seller:
27811 / Amanda Thomas
File Size:
42.56 MB
File Type:
PDF
Language:
English
Pages:
408
Printable:
Yes
Category:
Motorbike
Last updated / verified
Oct 7, 2025

Triumph Manual Features & Content Preview

2002 Triumph Bonneville, Bonneville T100, Bonneville America, and Speedmaster Technical Scope

  • Covers 2002 Triumph Bonneville, Bonneville T100, Bonneville America, and Speedmaster motorcycle variants equipped with the 790 cc twin-cylinder DOHC engine
  • Official Triumph publication, issue date November 2002
  • Contains 68 exploded-view diagrams, 16 sections of detailed assembly data, and extensive torque specification tables for major engine and chassis components
  • Accessible from your device as soon as the order is placed
  • Laid out for standard letter and A4 printing
  • What factory workshop documentation is structured in this 408-page reference edition
  • This 2002 edition serves as the primary technical guide for the T3880001-series launch models, detailing specific assembly variations between the standard Bonneville, America, and Speedmaster trim levels

Component and System Documentation

The 2002 Triumph Bonneville and Speedmaster workshop publication details procedures for engine management and chassis maintenance. Organized into sixteen distinct chapters, the content encompasses routine maintenance schedules, cylinder head and camshaft assembly, fuel system adjustments, clutch mechanism servicing, and electrical system diagnostics. Technical documentation focuses on identifying wear limits, component orientation, and proper assembly practices, including the use of specialized tools for clutch alignment and crankshaft timing.

Engineering Specifications and Reference Data

This Triumph publication provides essential reference values for maintenance and engine overhauls. Torque specifications are documented for critical fasteners, such as the 12 Nm required for the oil filter housing and 105 Nm for the clutch center nut. Coolant and lubrication capacities are outlined alongside timing mark alignments for the 790 cc engine. Sensor reference values and clearance tolerances are presented for valves, pistons, and crankshaft bearings. A qualified technician remains the authoritative source for performing hands-on work as this reference provides data for professional review only. This 408-page official Triumph workshop manual covers the 2002 Bonneville, T100, America, and Speedmaster, documenting engine, chassis, and electrical specifications for the 790 cc twin-cylinder engine series.

Manual FAQ, Purchase & Download Details

Can I find the official document publication date or edition markers on the opening pages of this manual? keyboard_arrow_down

Service manual includes publication markers on the initial pages, such as the 11.2002 edition label. This date notation helps users verify the document version aligns with their specific motorcycle production period.

Which chapters cover the technical specifics for the clutch and transmission systems? keyboard_arrow_down

Table of contents lists dedicated sections for both the clutch and the transmission, detailing content coverage for those mechanical systems.

What kind of technical reference data regarding cylinder head specifications is contained in the manual? keyboard_arrow_down

Manual features comprehensive specification tables that list technical reference values such as valve stem diameters, valve spring free lengths, and valve seat angles. These tables provide standard and service limit figures to assist with comparing existing component dimensions. Detailed charts for cylinder head and cam-related tolerances are also included in the general specification sections.

Does the manual include reference sections for the electrical and ignition systems? keyboard_arrow_down

Table of contents lists Chapter 16 as the specific location for information regarding the electrical and ignition systems.

Are the PDF files available for immediate access and does the format support viewing on multiple digital devices? keyboard_arrow_down

Service manual is provided as a downloadable PDF file that offers instant access upon purchase. This digital format is compatible with a wide range of devices for convenient reference during use.

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