2002 Triumph Bonneville / Bonneville T100 / Bonneville America / Speedmaster Service Manual

Service data for Triumph Bonneville models, including diagrams and specifications for engine, transmission, and chassis components. Publication T3880001.

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Document Details

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Document Number / Seller:
27811 / Amanda Thomas
File Size:
42.56 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Oct 7, 2025

Models Covered & Key Technical Specifications

Triumph Bonneville / Bonneville T100 / Bonneville America / Speedmaster (T3880001) – 2002

Triumph Motorcycle Service Manual | Service Edition

  • Established Package Size: 42.56 MB defines the file capacity for this digital manual.
  • Operational Native Resolution: 1200 dpi establishes the maximum print output Architecture.
  • Essential Threaded Fastener Data: 12 Nm is the standard torque for the oil filter housing, ensuring secure attachment.
  • Baseline Alignment Specs: The cam chain tensioner bolt requires 20 Nm for proper operation.
  • Integral Thermal Limits: For optimal operation, 15-30°C defines the environmental limit Framework.
  • Specific Net Mass: 200 kg is the maximum payload capacity for the motorcycle, rider, luggage, and accessories.

Professional Workshop Service Manual & Technical Specifications

Triumph Bonneville / Bonneville T100 / Bonneville America / Speedmaster (T3880001) – 2002 Motorcycle Service Manual: Overhaul-Reference

Year-Coverage: 2002 // Repair-Classification: Motorcycle // Year-Coverage: 2002

Assessment-Element Baseline Calibration-Spec
Engine Type Twin Cylinder 8 Valve DOHC Twin Cylinder 8 Valve DOHC
Displacement 790cc 790cc
Max. Torque 65 Nm @ 5400 RPM 65 Nm @ 5400 RPM

Engineering chapters address the following major systems: Introduction, General Information, Routine Maintenance, Cylinder Head & Camshafts, Barrels & Pistons, Clutch, Crankshaft/Rods/Balancers, Transmission, Lubrication system, Fuel System & Exhaust, Brakes, Front Suspension & Steering, Rear Suspension, Final Drive, Wheels & Tyres, Frame & Bodywork, and Electrical & Ignition System. Carefully requiring the correct procedures, this manual documents torque specifications for engine mounts to ensure proper seal compression uniformity.

Introduction

This section provides an overview of the manual's purpose and how to use it effectively, including warnings and safety precautions.

General Information

Covers crucial details like safety precautions, handling of dangerous substances, lubrication, and specifications for various components.

Routine Maintenance

Details the scheduled maintenance chart and procedures for keeping the motorcycle in optimal condition.

Cylinder Head & Camshafts

Explains the removal, inspection, and installation procedures for the cylinder head and camshafts, including valve clearances.

Barrels & Pistons

Guides through the removal, inspection, and installation of barrels and pistons, ensuring correct assembly and ring gap.

Clutch

Provides detailed instructions for the removal, inspection, and installation of the clutch assembly, including related components.

FAQ

What **tools** are designated for adjustment procedures on the Triumph Bonneville? keyboard_arrow_down

T3880105 is a service tool designated for ensuring accurate angle-tightening during adjustment procedures.

Identify the **critical** pressure specifications for the oil pressure relief valve. keyboard_arrow_down

5.2 bar (73 psi) is the critical pressure specification at which the oil pressure relief valve is set to open.

What **procedures** are required for the assembly sequence related to the crankcases? keyboard_arrow_down

Pages 85+ detail the crankcase assembly, including the reassembly of the upper and lower halves, transmission shafts, and balancers, ensuring proper fitting and torque sequence for bolts.

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Reviews (3)

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This manual is a must-have for any Triumph Bonneville owner. The detailed instructions made it easy to handle my bike's maintenance. Plus, the download process was quick and seamless!
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Rated 4 out of 5 stars
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I found the manual incredibly helpful for my Bonneville America. The guidance on repairs is spot on. When I had questions, customer support responded promptly and was very professional. Definitely worth the investment!