2001 Harley-Davidson XLH 883, XLH 883C, XLH 1200, XL 1200C, XL 1200S Service Manual

Harley-Davidson Sportster 2001 technical guide detailing maintenance, repair, and diagnostics for all models. Publication 99484-01.

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Harley-Davidson 2001 Harley-Davidson XLH 883, XLH 883C, XLH 1200, XL 1200C, XL 1200S Service Manual manual page preview - page 1 of 300+

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Document Details

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Document Number / Seller:
27964 / Karen Brown
File Size:
62.13 MB
File Type:
ZIP
Language:
English
Pages:
300+
Printable:
Yes
Category:
Bike
Last updated / verified
Dec 23, 2025

Models Covered & Key Technical Specifications

2001 Harley-Davidson Sportster Service Manual

This manual provides comprehensive coverage for the 2001 Harley-Davidson Sportster models.

  • Factory Cooling Specs: 9.0 oz. (266 ml) of Type "E" fork oil per fork leg ensures optimal suspension performance.
  • Certified Throughput Data: Engine displacement of 883cc for XLH 883 and 1200cc for other models, providing robust power delivery.
  • Engineered Dimensional Limits: Wheelbase ranges from 59 in. (1499 mm) to 60.2 in. (1529 mm), ensuring stability and handling characteristics.
  • Verified Torque Data: Features detailed torque specifications for all fasteners, ensuring proper assembly and safety.
  • Designated Baseline Requirements: Brake disc diameters of 11.5 in. (292 mm) for both front and rear wheels, providing reliable stopping power.
  • Integral Threshold Requirements: Oil tank capacity of 3 quarts (U.S.) (2.8 liters) ensures adequate lubrication for the engine's longevity.

Professional Workshop Service Manual & Technical Specifications

Genuine Service Manual: Harley-Davidson XLH 883, XLH 883C Custom, XLH 1200, XL 1200C Custom, XL 1200S Sport motorcycles 2001 Engine-Compendium

Maintenance-Category: Service Manual // Specification-Class: Motorcycle / Engine // Maintenance-Category: Repair Manual.

Performance-Element Parameters Architecture
Bore Diameter 883cc/1200cc mm/in.
Torque Nm/Ft-lbs rpm
Oil Capacity Quarts/Liters ml

Outlining the operational framework across engine systems, procedures, and introductory guidance, this manual delves into detailed specifications and component data. It covers engine disassembly, installation, cylinder head servicing, piston and cylinder information, engine lubrication systems, oiling systems, oil pumps, and crucial crankcase breathing systems.

Inspection guidelines are provided for all critical engine components, including rockers, valves, and the crankshaft.

Alignment specifications are included for all engine parts to ensure proper assembly and alignment.

Reference data is included for all specifications, including bore, stroke, and torque values.

This manual covers the complete tear-down and reassembly of the engine, including the gear case and rocker arm assemblies.

Diagnostic procedures are covered for all engine systems, including oil pressure and lubrication.

This manual documents torque specifications for engine components to ensure proper vibration dampening and performance.

FAQ

Assess the **critical** calibration settings for optimal engine performance? keyboard_arrow_down

57 HP at 6000 rpm for the 883cc engine and 66 HP at 5200 rpm for the 1200cc models are the specified performance parameters.

What components **required** clearance measurements are detailed in this manual? keyboard_arrow_down

0.0015 - 0.0033 in. for exhaust valve guide clearance and 0.0008 - 0.0026 in. for intake valve guide clearance are provided.

Confirm the **specified** torque specifications for engine assembly, particularly for crankshaft components on page 152? keyboard_arrow_down

150-185 ft-lbs for the crank pin nut ensures proper assembly of crankshaft components.

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Reviews (5)

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This manual covers everything I needed for my Sportster!
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Excellent manual. All specs and maintenance tips are detailed.
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The troubleshooting section is particularly helpful. Highly recommend!
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Had a question about the manual and got a reply in no time!
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Rated 5 out of 5 stars