Genuine Service Manual: Harley-Davidson XLH 883, XLH 883C Custom, XLH 1200, XL 1200C Custom, XL 1200S Sport motorcycles 2001
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Sample pages from the Genuine Service Manual: Harley-Davidson XLH 883, XLH 883C Custom, XLH 1200, XL 1200C Custom, XL 1200S Sport motorcycles 2001 manual
Purchase Information
2001 Harley-Davidson XLH 883, 883C, 1200, 1200C, 1200S Service Manual - Technical Specifications
- Document Number / Seller:
- 27964 / Karen Brown
- File Size:
- 62.13 MB
- File Type:
- ZIP
- Language:
- English
- Pages:
- 300+
- Printable:
- Yes
- Estimated Download Time:
- 1.27 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Bike
- Brand:
- Harley-Davidson
- Reviewed and Approved:
- Dec 23, 2025
Harley-Davidson Models and Parts Covered in this Bike Manual
- XLH 883 Sportster (2001)
- XLH 883C Sportster Custom (2001)
- XLH 1200 Sportster (2001)
- XL 1200C Sportster Custom (2001)
- XL 1200S Sportster Sport (2001)
Complete Manual Information
Complete Service Coverage for 2001 Harley-Davidson Sportster Motorcycles
Maintain your ride with the same precision used by factory-trained technicians. This comprehensive service manual is the definitive resource for owners of 2001 Harley-Davidson Sportster models. Whether you are performing a routine 1,000-mile initial service or a complete engine overhaul, this manual provides the technical depth required to ensure the safety, performance, and emissions compliance of your motorcycle.
This manual covers the following 2001 Sportster models:
- XLH 883 Sportster (The classic entry-point into the Harley-Davidson lineup)
- XLH 883C Sportster Custom (Features a custom look with distinct styling)
- XLH 1200 Sportster (The high-displacement evolution of the original Sportster)
- XL 1200C Sportster Custom (Combines 1200cc power with premium custom finishes)
- XL 1200S Sportster Sport (Equipped with dual disc front brakes and adjustable suspension for the performance-oriented rider)
Expert Maintenance & Storage Insights
Beyond simple repair, this manual includes vital information for long-term ownership. It provides a detailed regular maintenance interval table and critical storage procedures. For example, it explains how to properly isolate the oil pump feed line during storage to prevent oil from seeping past the check ball and filling the engine flywheel compartment—a common issue that can cause significant startup trouble if not managed correctly.
Technical Specifications & Fastener Integrity
Safety is paramount when working on a high-performance motorcycle. This manual includes extensive fastener torque tables (English and Metric) for SAE Grade 2, 5, and 8 steel. You will find exact torque values to prevent fastener failure, which is critical for components like the rear fork pivot bolt, engine mounts, and brake caliper mounting pins.
Comprehensive Table of Contents
-
Section 1: General Information
- Safety precautions and maintenance schedules
- Detailed unit conversion tables (US, British Imperial, and Metric)
- Fluid requirements including D.O.T. 5 Silicone Brake Fluid and Type E Hydraulic Fork Oil
-
Section 2: Lubrication and Maintenance
- Engine oil grade recommendations (SAE 10W40 to SAE 60 based on ambient temperature)
- Primary chaincase and transmission lubricant specifications
-
Section 3: Engine & Oiling System
- Full engine removal, installation, and stripping procedures
- Cylinder head, valve, piston, and cylinder service
- Gearcase cover, cam gears, and valve tappets
- Crankcase and crankshaft overhaul (Sections 3.10 and 3.11)
-
Section 4: Fuel System
- Carburetor enrichener and throttle control adjustments
- Fuel tank filter screen and EVAP butterfly valve operation
-
Section 5: Electric Starter
- Starter motor troubleshooting and repair
-
Section 6: Drive System & Transmission
- Primary chain adjustment and lubricant changes
- Clutch adjustment and rear drive belt inspection
-
Section 7: Electrical System
- Ignition timing and MAP sensor (Specific to 1200S models)
- Battery maintenance, spark plug replacement (RTT), and Bank Angle Sensor testing
Professional Features for the DIY Mechanic
- Detailed diagrams and "Typical" side-view illustrations for quick part identification
- Clear labeling of critical components like the ignition coil, voltage regulator, and timing inspection hole plug
- Step-by-step removal from storage checklists to ensure your clutch disengages properly before your first seasonal start
Keep your Sportster in peak condition and protect your warranty with the technical data trusted by professionals. This manual is optimized for easy reading and serves as a vital tool for any garage or workshop.
Download Instructions for Harley-Davidson Bike Manual
Frequently Asked Questions - Harley-Davidson Bike Manual
What does this Harley-Davidson manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Genuine Service Manual: Harley-Davidson XLH 883, XLH 883C Custom, XLH 1200, XL 1200C Custom, XL 1200S Sport motorcycles 2001. It includes information for the following models: - XLH 883 Sportster (2001) - XLH 883C Sportster Custom (2001) - XLH 1200 Sportster (2001) - XL 1200C Sportster Custom (2001) - XL 1200S Sportster Sport (2001).
Is this manual suitable for beginners?
Yes, this Harley-Davidson manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Bike maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (62.13 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Harley-Davidson Bike manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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