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2002 Harley-Davidson Sportster repair manual

Models covered in this manual:

  • 2002 Harley-Davidson XL 883 Sportster
  • 2002 Harley-Davidson XLH 883 Sportster
  • 2002 Harley-Davidson XL 883C Sportster Custom
  • 2002 Harley-Davidson XL 1200S Sportster Sport
  • 2002 Harley-Davidson XLH 1200 Sportster
  • 2002 Harley-Davidson XLH 1200S Sportster Sport

File specifications

File size: 26.21 MB
File type: ZIP
Language: English
Pages: 64
Printable: Yes
Estimated download time: 0.54 Minutes
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Product Information

Table of Contents

General Information

  1. Servicing a New Motorcycle
    • Warning
    • Odometer Reading
    • Service Operations

Periodic Maintenance

  1. Maintenance Schedule
    • Wheel Spoke Tightness
    • Tire Pressure and Inspect Tire for Wear/Damage
    • Brake Fluid Level and Condition
    • Rear Brake Pedal Height Adjustment and Freeplay
    • Rear Brake Linkage
    • Brake Pad Linings and Discs for Wear
    • Condition of Rear Brake Caliper Mounting Pins and Boots
    • Front Fork Oil
    • Front Fork Bearing Adjustment
    • Front Fork Pivot Bolt
    • Rear Fork Bearings
    • Condition of Rear Shock Absorbers
    • Throttle Control Grip Sleeve, Speedometer Cable
    • Front Brake Hand Lever, Throttle Control Cables, Clutch Control Cable, and Hand Lever
    • Jiffy Stand
    • Engine Mounts
    • Engine Oil
    • Oil Filter
    • Engine Idle Speed
    • Operation of Throttle and Enricher Controls
    • Air Cleaner
    • Fuel Valve, Lines, and Fittings for Leaks
    • Fuel Tank Filter Screen
    • Air Cleaner Backplate EVAP Butterfly Valve Operation (if equipped)
    • Primary Chain
    • Primary Chaincase/Transmission Lubricant
    • Rear Drive Belt
    • Clutch Adjustment
    • Ignition Timing and MAP Sensor (1200S) or Vacuum-Operated Electric Switch (V.O.E.S.)
    • Bank Angle Sensor
    • Operation of All Electrical Equipment and Switches
    • Spark Plugs
    • Battery Connections
    • All Fasteners Except Engine Head Bolts
    • Road Test

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