Harley Sportster XLH, XL, XL883, and XL1200 manual, 2003 edition
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Models Covered & Key Technical Specifications
Harley-Davidson Motor Co
- Harley-Davidson XLH 883 Sportster
- Harley-Davidson XL 883C Sportster Custom
- Harley-Davidson XL 883R Sportster R
- Harley-Davidson XL 1200C Sportster Custom
- Harley-Davidson XL 1200S Sportster Sport
- Harley-Davidson XL 1200R Sportster Roadster
Production/model years: 2003
Professional Workshop Service Manual & Technical Specifications
Table of Contents
Section 1: General
- General Information
- Servicing a New Motorcycle
- Safe Operating Maintenance
- Shop Practices
- Repair Notes
- Safety
- Removing Parts
- Cleaning
- Disassembly and Assembly
- Repair and Replacement Procedures
- Hardware and Threaded Parts
- Wiring, Hoses and Lines
- Instruments and Gauges
- Bearings
- Gears
- Shafts
- Part Replacement
- Cleaning Process
- Rust or Corrosion Removal
- Bearings
- Tool Safety
- Air Tools
- Wrenches
- Pliers/Cutters/Prybars
- Hammers
- Punches/Chisels
- Screwdrivers
- Ratchets and Handles
- Sockets
- Storage Units
Section 2: Fuel and Oil
- Fuel and Oil
- Fuel
- Gasoline Blends
- Engine Oil
- Winter Lubrication
- Fuel
Section 3: Chassis
- Chassis
- Frame
- Front Forks
- Rear Suspension
- Wheels
- Tires
- Brakes
Section 4: Engine
- Engine
- Engine Removal/Installation
- Engine Disassembly/Assembly
- Cylinder Head
- Valves
- Pistons
- Crankshaft
- Camshaft
- Timing
Section 5: Fuel System
- Fuel System
- Carburetor
- Fuel Tank
- Fuel Lines
Section 6: Starter
- Starter
- Starter Motor
- Starter Solenoid
- Starting Circuit
Section 7: Drive/Transmission
- Drive/Transmission
- Primary Drive
- Clutch
- Transmission
- Drive Belt
Section 8: Electrical
- Electrical
- Charging System
- Ignition System
- Lighting
- Switches
- Wiring Diagram
Appendix
- Electrical Diagnostics
- Starting & Charging
- Instruments
- Turn Signals
- Engine Management
- Wiring
Manual Access & Delivery Information
FAQ
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