2003 Harley-Davidson Sportster XLH, XL, XL883, and XL1200 Service Manual

Get your 2003 Harley-Davidson Sportster back in top shape with this comprehensive Service Manual. Covers all XLH, XL, XL883, and XL1200 models.

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Document Details

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Document Number / Seller:
27966 / Joseph Bell
File Size:
26.21 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Apr 16, 2025

Models Covered & Key Technical Specifications

2003 Harley-Davidson Sportster XLH, XL, XL883, and XL1200 Service Manual

Get your 2003 Harley-Davidson Sportster back in top shape with this comprehensive Service Manual. Covers all XLH, XL, XL883, and XL1200 models.

  • Brand: Harley-Davidson
  • Model(s): XLH 883 Sportster / XL 883C Sportster Custom / XL 883R Sportster R / XL 1200C Sportster Custom / XL 1200S Sportster Sport / XLH 1200
  • Year(s): 2003
  • Manual Type: Service Manual
  • Part Number: 99484-03
  • Series: Sportster

Professional Workshop Service Manual & Technical Specifications

Certified Training Installation Manual: Harley Sportster XLH, XL, XL883, and XL1200 manual, 2003 edition Engineering-Archive

Technical-Domain: Motorcycle // Technical-Benchmarks: Sportster XLH, XL, XL883, XL1200 / Engine Logic // Technical-Domain: Maintenance and Repair

Specification Technical-Path Framework
Engine Displacement 883cc - 1200cc V-Twin Configuration
Bore 76.20 mm - 88.85 mm Precision Machining
Stroke 96.82 mm Reciprocating Motion
Compression Ratio 9.0:1 - 10.0:1 Performance Optimization
Oil Capacity 2.8 Liters Lubrication System Capacity
Torque Specs Multiple values provided Ensures Proper Assembly

Major sections focus on:

  • Engine Specifications
  • Cylinder and Piston
  • Valve Train
  • Ignition System
  • Electrical System

OEM guidelines are included for engine maintenance and repair. Transmission service information covers clutch adjustment and lubrication. HVAC system procedures are not applicable to this model. Torque specifications are documented for critical fasteners to ensure proper assembly and safe operation. Parts identification is covered for all major components. This manual provides a complete overview of the systems and procedures necessary for maintaining and repairing your 2003 Harley-Davidson Sportster.

FAQ

Reference the **required** tool for checking belt deflection? keyboard_arrow_down

10 lbs (4.5 Kg) deflection force is measured using the BELT TENSION GAUGE (Part No. HD-35381) to determine the correct belt deflection.

What are the **essential** wheel bearing measurements? keyboard_arrow_down

0.002 in. (0.051 mm) is the maximum allowable end play for wheel bearings to pass inspection.

Specify the **correct** tightening torque for the front axle nut? keyboard_arrow_down

50-55 ft-lbs (68-75 Nm) is the specified torque for the front axle nut when installing the front wheel.

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Reviews (3)

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The customer service was fantastic! They responded to my questions quickly and the manual has all the details I need. Thanks for making it easy!
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This manual was exactly what I needed for my 2003 Sportster. The download process was seamless, and I received the link almost instantly. Highly recommend!
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Rated 4 out of 5 stars