2001 Harley-Davidson Touring Repair Manual
Harley-Davidson Models Covered & Key Technical Specifications
Models: 2001 Harley-Davidson Touring Family (FLT models)
Sub-models / Variants: FLHR, FLHR-I, FLHRC-I, FLHT, FLHTC, FLHTC-I, FLHTCU-I, FLTR, FLTR-I
Year: 2001
Technical Data:
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Battery reserve capacity: 28 Ah
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Starter motor voltage: 12 V
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Starter motor output capacity: 180 A
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Main circuit breaker rating: 40 A
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Initial main bearing torque: 115 Nm
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Primary drive gear torque limit: 45 Nm
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Ignition coil primary resistance: 0.5–0.7 ohms
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Ignition coil secondary resistance: 5.5–7.5K ohms
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Typical starter current draw: 160–180 amperes
Harley-Davidson Manual Features & Content Preview
2001 Harley-Davidson Touring FLT Electrical Diagnostic Reference
- Covers 2001 Harley-Davidson Touring FLT models, including fuel-injected and carbureted variants (FLHR, FLHT, FLTR)
- Official OEM diagnostic data (P/N 99483-01)
- Includes 47 diagnostic flow charts, 9 electrical circuit diagrams, and 14 component-specific specification tables
Electrical System & Security Module Diagnostics
This 100-page OEM publication provides the technical architecture for the starting, charging, and instrumentation systems on the 2001 Touring lineup. Working on motorcycle electrical systems carries inherent risks of shorts or component damage; always ensure the battery is safely disconnected and review system parameters before testing starter relays, solenoids, or conducting load tests.
The guide features detailed flow charts that map out diagnostic paths for starter motors, turn signals, and speedometers, helping technicians isolate faults across specific wire harness connectors. It also delivers a thorough breakdown of the Turn Signal Module (TSM) and the optional factory-installed Hands-Free Security Module (TSSM). This section documents the logic behind bank angle sensor shutdowns, security arming sequences, and turn signal cancellation. For additional context on wiring architecture and component relationships, our vintage Harley-Davidson parts documentation guide offers valuable supplemental insights.
Technical Specifications & Assembly Limits
The data section establishes critical baseline thresholds for electrical components, listing exact system voltages and resistance values for ignition coils and charging outputs. It also documents structural assembly limits, such as cylinder head and primary gear torque specifications. Additional reference charts detail load testing thresholds for 300 CCA batteries and the resistance ranges for model-specific fuel level senders.
Note: This page serves as a contents overview for the reference manual. It provides system summaries and diagnostic data rather than step-by-step repair procedures.
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