- 2002 Harley-Davidson FLTR FLTRI Road Glide
- 2002 Harley-Davidson FLHRCI Road King Classic
- 2002 Harley-Davidson FLHR FLHRI Road King
- 2002 Harley-Davidson FLHTCUI Ultra Classic Electra Glide
- 2002 Harley-Davidson FLHTCI Electra Glide Classic
- 2002 Harley-Davidson FLHT Electra Glide Standard
- 2002 Harley-Davidson FLHP (Police)
- 2002 Harley-Davidson FLHTP (Police)
- 2002 Harley-Davidson FLHRSEI Screamin Eagle Road King
2002 Harley-Davidson Touring repair manual
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- File Type: ZIP
- Language: English, German
- Printable: Yes
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Models Covered in this Manual
Product Information
Table of Contents
MAINTENANCE
- Fastener Torque Values
- Fastener Torque Values in this Chapter
- General
- Servicing a New Motorcycle
- Safe Operating Maintenance
- Shop Practices
- Repair Notes
- Safety
- Removing Parts
- Cleaning
- Disassembly and Assembly
- Checking Torques on Fasteners
- Magnetic Parts Trays
- Repair and Replacement Procedures
- Hardware and Threaded Parts
- Threadlocking Agents
- Wiring, Hoses and Lines
- Instruments and Gauges
- Bearings
- Bushings
- Gaskets
- Lip Type Seals
- O-Rings (Preformed Packings)
- Gears
- Shafts
- Part Replacement
- Exhaust System Leakage
- Cleaning
- Part Protection
- Cleaning Process
- Rust or Corrosion Removal
- Bearings
- Tool Safety
- Air Tools
- Wrenches
- Pliers/Cutters/Pry Bars
- Hammers
- Punches/Chisels
- Screwdrivers
- Ratchets and Handles
- Sockets
- Storage Units
- Maintenance Schedule
- General
- Fuel and Oil
- Fuel
- Gasoline Blends
- Engine Lubrication
- Winter Lubrication
- Engine Oil and Filter
- Checking and Adding Oil
- Type of Oil
- Checking with Cold Engine
- Checking with Warm Engine
- Changing Oil and Filter
- Bulb Requirements
- General
- Brakes
- Fluid Inspection
- Rear Pedal Height
- Air Cleaner and Exhaust System
- Removal
- Installation
- Exhaust System Leak Check
- Tires and Wheels
- Tires
- Tire Replacement
- Wheel Bearings
- Wheel Spokes
- Primary Chain
- General
- Changing Primary Chaincase Lubricant
- Transmission Lubricant
- Changing Transmission Lubricant
- Clutch
- Adjustment
- Rear Belt and Sprockets
- General
- Cleaning
- Inspection
- Rear Belt Deflection
- Inspection
- Adjustment
- Throttle Cables
- Cable Inspection, Lubrication and Adjustment
- Bleeding Brakes
- General
- Procedure
- Brake Pads and Discs
- Inspection
- Brake Pads
- Brake Disc
- Brake Pad Replacement
- Rear Brake Caliper
- Front Brake Caliper
- Battery Maintenance
- General
- Cleaning and Inspection
- Voltmeter Test
- Charging Battery
- Safety Precautions
- Using a Battery Charger
- Disconnection and Removal
- Storage
- Installation and Connection
- Suspension Adjustments
- Rear Shock Preload Adjustment
- Spark Plugs
- Inspection
- Spark Plug Cable Inspection
- Steering Head Bearings
- Adjustment
- Bearing Adjustment (Fall Away)
- Lubrication
- Front Fork Oil
- Replacing Fork Oil
- Cable and Chassis Lubrication
- General
- Cables and Hand Levers
- Jiffy Stand
- Headlamp Alignment
- Headlamp Alignment
- Adjustment
- All Models
- Critical Fasteners
- Inspection
- Checking Torques on Fasteners
- Engine Mounts
- Inspection
- Storage
- General
- Placing in Storage
- Removal from Storage
- Troubleshooting
- General
- Engine
- Starter Motor Does Not Operate or Does Not Turn Engine Over
- Engine Turns Over But Does Not Start
- Starts Hard
- Starts But Runs Irregularly or Misses
- Spark Plug Fouls Repeatedly
- Pre-Ignition or Detonation (Knocks or Pings)
- Overheating
- Valve Train Noise
- Excessive Vibration
- Check Engine Light Illuminates During Operation
- Lubrication System
- Oil Does Not Return To Oil Pan
- Engine Uses Too Much Oil Or Smokes Excessively
- Engine Leaks Oil From Cases, Push Rods, Hoses, Etc.
- Low Oil Pressure
- High Oil Pressure
- Electrical System
- Alternator Does Not Charge
- Alternator Charge Rate Is Below Normal
- Speedometer Operates Erratically
- Transmission
- Shifts Hard
- Jumps Out Of Gear
- Clutch Slips
- Clutch Drags Or Does Not Release
- Clutch Chatters
- Handling
- Irregularities
- Brakes
-
Brake Does Not Hold Normally
CHASSIS
- Fastener Torque Values
- Fastener Torque Values in this Chapter
- Specifications
- Chassis Specifications
- Tire Specifications
- Vehicle Identification Number (V.I.N.)
- General
- Front Wheel
- Removal
- Disassembly
- Cast Wheel
- Cast Wheel, Dual Brakes
- Laced Wheel
- Cleaning and Inspection
- Assembly
- Cast Wheel
- Laced Wheel
- Installation
- Rear Wheel
- Removal
- Disassembly
- Cleaning and Inspection
- Assembly
- Installation
- Sealed Wheel Bearings
- Inspection
- Removal
- Installation
- Wheel Lacing: 17 Inch Rim
- General
- Procedure
- Wheel Lacing: 19 Inch Rim
- Procedure
- Wheel Lacing: 21 Inch Rim
- General
- Procedure
- Truing Laced Wheels
- General
- Lateral Truing
- Radial Truing
- Checking Cast Wheel Runout
- General
- Lateral Runout
- Radial Runout
- Vehicle Alignment
- Inspection
- Front Brake Master Cylinder
- General
- Removal and Disassembly
- Cleaning and Inspection
- Assembly and Installation
- Front Brake Caliper
- Removal
- Disassembly
- Cleaning, Inspection and Repair
- Assembly
- Installation
- Rear Brake Master Cylinder
- General
- Removal
- Disassembly
- Cleaning and Inspection
- Assembly
- Installation
- Rear Brake Caliper
- Removal
- Disassembly
- Cleaning, Inspection and Repair
- Assembly
- Installation
- Tires
- General
- Removal
- Cleaning, Inspection and Repair
- Installation
- Tube Type Tires
- Tubeless Tires
- Front Fork
- Removal
- Disassembly
- Cleaning and Inspection
- Assembly
- Installation
- Steering Head
- Removal
- Inspection
- Disassembly
- Steering Head Bearing Race Removal
- Assembly
- Installation
- Belt Guard
- Removal
- Installation
- Debris Deflector
- Removal
- Installation
- Throttle Control
- Removal/Disassembly
- Cleaning and Inspection
- Assembly/Installation
- Throttle Cable Routing
- Rear Shock Absorbers
- General
- Removal
- Inspection
- Installation
- Rear Fork
- Removal
- Disassembly
- Cleaning and Inspection
- Assembly
- Installation
- Clutch Control
- Removal
- Installation
- Handlebars: All But FXDB/FXDF
- Removal
- All Models
- FXD/FXDC Models
- FXDL Models
- Installation
- FXD/FXDC Models
- FXDL Models
- All Models
- Handlebars: FXDB/FXDF
- Removal
- FXDB
- FXDF
- Installation
- Front Fender
- Removal
- Installation
- Rear Fender
- General
- Removal
- Tail Lamp/Turn Signal Harness Routing
- Installation
- FXDF
- Removal
- Installation
- FXD, FXDC, and FXDL Models
- Removal
- Installation
- FXDB Models
- Removal
- Installation
- Seat
- Removal
- Installation
- Jiffy Stand
- Cleaning
- Sensor (HDI Models)
- Removal
- Installation
- Engine Mounts
- Removal
- Front Isolator
- Rear Isolator
- Installation
- Front Isolator
- Rear Isolator
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