2002 Harley-Davidson Touring FLHR, FLHRI, FLHRCI, FLTR, FLTRI, FLHT, FLHTC, FLHTCI, FLHTCUI Service Manual

Complete service and repair documentation for Harley-Davidson Touring motorcycles 2002, covering all models. Includes detailed diagrams and procedures. Part No: 99483-02

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Harley-Davidson Motorbike manual preview - 2002 Harley-Davidson Touring FLHR, FLHRI, FLHRCI, FLTR, FLTRI, FLHT, FLHTC, FLHTCI, FLHTCUI Service Manual

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Document Details

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Document Number / Seller:
27984 / Walter Young
File Size:
44.31 MB
File Type:
ZIP
Language:
English, German
Printable:
Yes
Category:
Motorbike
Last updated / verified
Dec 23, 2025

Models Covered & Key Technical Specifications

2002 Harley-Davidson Touring Service Manual

This manual provides comprehensive service and repair information for the 2002 Harley-Davidson Touring models, including FLHR, FLHRI, FLHRCI, FLTR, FLTRI, FLHT, FLHTC, FLHTCI, and FLHTCUI. Performance-Element Value Calibration-Data
Approved Technical Archive 12 mm Architecture
Baseline Physical Specs 0.038-0.043 in Norms
Verified Resolution Data 0.097-1.09 mm Bounds
Designated Tension Specs 0.3-0.5 ohms Topology
Certified Holding Capacity 2750-3250 ohms Matrix
Reference Load Capacity 38 Amp Standards

Professional Workshop Service Manual & Technical Specifications

Consolidated Specification Factory Manual: Harley-Davidson Touring FLHR, FLHRI, FLHRCI, FLTR, FLTRI, FLHT, FLHTC, FLHTCI, FLHTCUI Motorcycles 2002 Documentation-Set

Operational-Framework: 2002 Harley-Davidson Touring FLHR, FLHRI, FLHRCI, FLTR, FLTRI, FLHT, FLHTC, FLHTCI, FLHTCUI Motorcycles // Model-Portfolio: Motorbike / Touring // Operational-Framework: Service Manual Service intervals are documented for all major systems, covering engine, transmission, and electrical components. Component locations are identified for all major assemblies, including diagrams of wiring harnesses and electrical connections. Service procedures are documented for all major mechanical and electrical systems, including detailed instructions for disassembly and reassembly. Calibration requirements are specified for all electronic systems, ensuring proper operation and performance. Electrical system documentation covers all wiring diagrams, connector views, and troubleshooting procedures. Professionally requiring thorough repair and maintenance, this manual ensures optimal vehicle performance and longevity. This is a Precision documented guide. Reference chapters include Starting/Charging, Engine Management (Carbureted), Engine Management (EFI), TSM/TSSM, Gauges and Instruments, and Speedometer. These chapters collectively provide a complete overview of the motorcycle's systems and their maintenance.

Engine and Electrical Systems

This manual documents the engine and electrical systems in great detail. It covers troubleshooting procedures for all major components, including the ignition system, charging system, and engine management systems. The guide also includes diagnostic flow charts and specific test procedures to help identify and resolve any issues.

Troubleshooting and Diagnostics

The manual provides comprehensive troubleshooting guides for various system problems. It includes diagnostic tips, diagnostic notes, and step-by-step flow charts to help identify the root cause of issues. The guide also details the use of specialized tools like the Scanalyzer for in-depth system diagnostics.

Specifications and Diagrams

Detailed specifications for all components are provided, including spark plug information, ignition coil resistance, and charging system data. The manual also features numerous wiring diagrams and illustrations to aid in understanding the motorcycle's electrical and mechanical systems.

FAQ

What is the **required** fluid capacity for this service manual? keyboard_arrow_down

12 mm is the spark plug size, and the ignition coil primary resistance at room temperature is 0.3-0.5 ohms, while the secondary resistance is 2750-3250 ohms.

Calculate the **specified** component identification for the 2002 Harley-Davidson Touring models. keyboard_arrow_down

FLHR/C models have a spark plug gap of 0.038-0.043 inches (0.97-1.09 mm), and the spark plug type is Harley-Davidson No. 6R12.

What **values** are essential for adjustment procedures in this manual? keyboard_arrow_down

The alternator output voltage @ 3600 RPM should be between 14.3-14.7 volts, and the regulator voltage output @ 3000 RPM should be 14.4-14.6 volts.

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Reviews (4)

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I had issues with my bike, and the troubleshooting section was a lifesaver! Highly recommend.
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Rated 4 out of 5 stars
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Rated 4 out of 5 stars
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The manual is incredibly detailed and easy to follow. Perfect for DIY repairs!