2003 Harley-Davidson Touring / Road King / Electra Glide / Standard Service Manual

Comprehensive 2003 Harley-Davidson Touring, Road King, Classic, Electra Glide, Standard service manual covering diagnostics, repair, and maintenance procedures. Includes part number FLHRC987 for essential components.

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Document Details

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Document Number / Seller:
27985 / Kenneth Collins
File Size:
47.21 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Apr 18, 2025

Models Covered & Key Technical Specifications

Specialized Technical Wiring Manual: Motorcycle 2003 Harley-Davidson Touring, Road King, Classic, Electra Glide, Standard, King Police, Peace Office, Screamin Eagle Road King manual Diagnostic-Reference

Troubleshooting & Diagnostics | Repair Archive

  • Critical Component Specs: 12 mm specifies the standard spark plug size Framework.
  • Operational Power Framework: For diagnostics, 12V± 1.0V defines the minimum power requirement Baseline.
  • Measured Performance Data: 28 amp hour/300 CCA signifies the standard battery capacity Threshold.
  • Technical Resolution Data: 16-20 VAC @ 1000 RPM establishes the standard alternator output range Architecture.
  • Essential Power Rating: 0.3-0.5 ohms -- signifies the primary coil resistance limit Parameters.
  • Core Speed Performance: 5.5-7.5K ohms -- signifies the secondary coil resistance Framework.

Professional Workshop Service Manual & Technical Specifications

Specialized Technical Wiring Manual: Motorcycle 2003 Harley-Davidson Touring, Road King, Classic, Electra Glide, Standard, King Police, Peace Office, Screamin Eagle Road King manual Diagnostic-Reference

Technical-Scope: Motorcycle Repair Manual // Coverage-Scope: 2003 Harley-Davidson Touring, Road King, Classic, Electra Glide, Standard, King Police, Peace Office, Screamin Eagle Road King Logic // Technical-Scope: Diagnostic and Repair Procedures

Metric Baseline Architecture
Spark Plug Specifications 12 mm 0.038-0.043 in
Ignition Coil Primary Resistance 0.3-0.5 ohms Not Applicable
Ignition Coil Secondary Resistance 5.5-7.5K ohms Not Applicable
Battery Specifications 28 amp hour/300 CCA Not Applicable
Alternator Output (38 Amp) 16-20 VAC/1000 RPM Not Applicable

Featuring a modular arrangement of troubleshooting procedures, diagnostic flow charts, and wiring diagrams for all electrical systems, this manual details procedures for engine management, starting, charging, and ignition systems. It also includes extensive coverage of security systems, lighting, and instruments. Troubleshooting is presented in a logical, step-by-step format.

Wiring Diagrams Provided

Wiring diagrams are provided for all electrical system circuits, including detailed schematics for the ignition system, charging system, and lighting circuits. These diagrams are essential for accurate diagnosis and repair.

Fuel System Procedures Documented

Fuel system procedures are documented for diagnosis and repair, including fuel delivery, fuel pressure testing, and carburetor adjustment. These sections ensure proper engine performance.

Adjustment Procedures Detailed

Adjustment procedures are detailed for various engine components, including idle speed control, throttle position sensor, and ignition timing. Following these procedures ensures optimal engine operation.

Timing Procedures Documented

Timing procedures are documented for spark advance and fuel delivery, ensuring the engine operates within specification. These procedures are critical for performance and efficiency.

Technical Notes Provided

Technical notes provide additional information and specifications for various system components, aiding in comprehensive diagnosis and repair. Proper maintenance and repair of the ignition coil and spark plug cables are also covered.

FAQ

Check the **standard** component identification for the starter relay. keyboard_arrow_down

Starter relay [123] specification requires 16-20 VAC/1000 RPM for 38 Amp models; 19-26 VAC/1000 RPM for 45 Amp models.

What does the **necessary** adjustment procedures indicate for the battery voltage? keyboard_arrow_down

Battery voltage of 14.4-14.6 volts at 3000 RPM indicates the regulator is functioning within specification.

Reference the **recommended** pressure specifications for the MAP sensor. keyboard_arrow_down

MAP sensor readings should range from 10 kPa (0.1V) to 104 kPa (4.96V), with a hot idle specification of 10.3-13.3 in. Hg (1.5-3.0V).

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Reviews (5)

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The download process was smooth, and I received my link in no time. Customer support was very helpful with my questions!
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I found the troubleshooting tables particularly useful. It saved me time and money!
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Rated 4 out of 5 stars
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This manual was a lifesaver for troubleshooting my Road King. The clear instructions and detailed tables made it easy to follow. Highly recommend!
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The manual covers everything from starter issues to wiring inspections. Quick response from support too!