2004 Harley-Davidson Touring Service Manual
Detailed repair information for 2004 Harley-Davidson Touring models including Road Glide, Electra Glide Classic, Road King, and Screamin Eagle. Covers troubleshooting, specifications, and diagnostics.
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Models Covered & Key Technical Specifications
2004 Harley-Davidson Touring Service Manual
This manual provides comprehensive repair and diagnostic information for 2004 Harley-Davidson Touring models, including Road Glide, Electra Glide Classic, Road King, Screamin Eagle, and Ultra Classic variants. Covers all systems and components for maintenance and repair.
- System Coverage: Includes detailed procedures for starting and charging systems, including troubleshooting for starter issues and battery load tests.
- Diagnostic Resolution: Offers extensive diagnostic flowcharts for engine management, TSM/TSSM, and ignition systems to pinpoint faults.
- Component Specifications: Provides typical running values for sensors like MAP and RPM, alongside system fuse ratings and specifications for various electrical components.
- Troubleshooting Guides: Features specific tests for common issues such as misfires, no-spark conditions, and serial data communication errors.
- Electrical Schematics: Includes detailed wiring diagrams for ignition, starter, TSM/TSSM, and serial data circuits for accurate diagnosis.
- Maintenance Procedures: Outlines key maintenance tasks including key fob battery replacement and TSSM setup for optimal system performance.
Professional Workshop Service Manual & Technical Specifications
2004 Harley-Davidson Touring Repair Manual: Harley-Davidson Touring Models Maintenance-Registry
Year-Coverage: 2004 // Validation-Data: All Models // Equipment-Series: Touring
Technically demanding systems are documented in this comprehensive manual, covering all aspects of your 2004 Harley-Davidson Touring motorcycle. From detailed diagnostic procedures for the engine management, ignition control module (ICM), and TSM/TSSM, to specific troubleshooting for starting and charging systems, this manual is your ultimate guide. It includes essential specifications, wiring harness connector details, and flowcharts for diagnosing issues like misfires, DTCs (U1300, U1301, P1009, P1010), and ignition coil circuit problems. Torque specifications for critical components ensure proper assembly and longevity.
The manual presents information on:
- Ignition System Specifications & Troubleshooting
- Starting and Charging System Diagnostics
- TSM/TSSM Functions and Troubleshooting
- Engine Management System (Carbureted) Diagnostics
- Turn Signal and Security System Operation
- MAP Sensor and Speedometer Diagnostics
Systems and procedures documented include detailed troubleshooting for starting system issues, ignition coil circuits, and MAP sensor diagnostics. The manual documents torque specifications for critical components to ensure proper axial load stability.
| Component | Technical-Path | Context |
|---|---|---|
| Ignition Control Module | Troubleshooting | Diagnosis of ICM/ECM faults |
| TSM/TSSM | Diagnostic Codes | DTC U1016, U1255 analysis |
| Speedometer | Circuit Diagnosis | Troubleshooting serial data errors |
| Starter System | Performance Tests | Testing and diagnosis of starter operation |
| Engine Management | Intake Leak Test | Identifying intake manifold leaks |
| Turn Signals | Error Codes | Diagnosis of B1121, B1122, B1141 faults |
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