2004 Harley-Davidson Touring Service Manual
Detailed repair information for 2004 Harley-Davidson Touring models including Road Glide, Electra Glide Classic, Road King, and Screamin Eagle. Covers troubleshooting, specifications, and diagnostics.
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Harley-Davidson Models Covered & Key Technical Specifications
Models: Road Glide, Electra Glide, Road King, Screamin Eagle, Ultra Classic, FLHR, FLHRI, FLHRCI, FLHRS, FLHRSI, FLHT, FLHTI, FLHTC, FLHTCI, FLHTCUI, FLTR, FLTRI
Sub-models / Variants: EFI models, Carbureted models, FLHR/C/S, FLTR, FLHT/C/U
Build Years: 2004
Technical Data:
- Battery CCA rating: 300 CCA
- Typical charging system output: 34–40 amperes (Low Output), 41–48 amperes (High Output)
- Starter current draw range: 160–200 amperes
- Battery voltage (fully charged): 12.8V
- Fuel sender resistance (FLHT/C/U, FLTR): 7–14 ohms (full), 30–38 ohms (half), 74–95 ohms (empty)
- Fuel sender resistance (FLHR/C/S): 27–40 ohms (full), 97–118 ohms (half), 240–264 ohms (empty)
- AC charging output (Low Output): 16–20 VAC per 1000 RPM
- AC charging output (High Output): 19–26 VAC per 1000 RPM
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2004 Harley-Davidson Touring Service Manual — Technical Scope
- Covers 2004 Harley-Davidson Touring models, including Road King, Electra Glide, and Road Glide variants with EFI or carbureted fueling systems
- Official Harley-Davidson OEM publication, part number 99483-04
- Documents electrical circuits with 22 comprehensive wiring diagrams, diagnostic flow charts, and component connector tables
- Downloads to your account within seconds of checkout
- Indexed PDF search covers every chapter and appendix
- Stored against your account so you can retrieve it after a hard-drive loss
- This 2004 Touring manual serves as the factory reference for starting, charging, and diagnostic operations for the Touring line
Diagnostic Coverage and Electrical Systems
This 2004 Harley-Davidson Touring service manual provides deep-dive documentation on the starting, charging, and instrument systems unique to this model year. The contents detail standardized diagnostic sequences for electrical faults, including battery load testing, starter solenoid operation, and charging system output verification. The documentation spans technical procedures for the TSM and TSSM security modules, providing data on security lamp status, key fob assignment, and personal code entry for immobilizer disarming. The chapter structure the identification of diagnostic trouble codes, ranging from serial data errors like U1016 to fuel level sensor faults.
Electrical Specification Data
Specification highlights include detailed resistance ranges for the fuel sending unit and AC output values for the alternator. The 2004 Harley-Davidson Touring charging system output is documented between 34–40 amperes for low-output variants and 41–48 amperes for high-output systems. The battery load test requires 9.6V or more after 15 seconds of testing at 50% CCA rating. Battery voltage for the 2004 Harley-Davidson Touring is defined as 12.8V for a full 100% state of charge. This official 78-page OEM workshop manual covering the 2004 Touring platform documents engine, chassis, electrical, and instrument specifications for the complete build.
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