Detroit Diesel Series 60 EGR Technician's Manual
Get your Series 60 EGR engine running smoothly with this technician's guide. Covers EGR system operation, diagnostics, and troubleshooting for DDEC IV and V models. Part Number 7SE60 0506.
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Models Covered & Key Technical Specifications
Detroit Diesel Series 60 EGR Technician's Manual: Detroit Diesel Series 60 (1987) –Present - EGR Diagnostics, Tuning & Maintenance Manual System-Standards Technical reference for Series 60 EGR engines | DDEC IV/V Package
- Designated Sensor Values: 0.23-4.77 V measures the Delta P sensor range Parameters.
- Primary Component Data: 7% PWM is the minimum duty cycle for the EGR valve operation Logic.
- Advanced System Operation: For optimal engine performance, 90% PWM defines the maximum duty cycle for the EGR valve Framework.
- Defined Calibration Data: 110-5.0 V represents the Turbocharger Boost Sensor operating range Requirements.
- Key Control Parameters: The EGR system operates within 703-1296 kPa (90-120 psi) of supply pressure Benchmarks.
- Certified Control Logic: The VNT is fully open at 7% and closed at 90% Configuration.
Professional Workshop Service Manual & Technical Specifications
Detroit Diesel Series 60 EGR Technician's Manual: Detroit Diesel Series 60 (1987) –Present - EGR Diagnostics, Tuning & Maintenance Manual System-Standards
Serial-Range: Series 60 (1987) –Present // Design-Core: Diesel Engine / DDEC V Logic // Serial-Range: EGR Diagnostics, Tuning & Maintenance Manual
Table of Contents Summary
Systematizing the service groups into the following chapters:
- DDEC IV DIAGNOSTIC CODES
- DDEC V CODES
- SNAPSHOT EXAMPLES
- DDEC IV TESTING
- DDEC V TESTING
Procedures Documented
Fundamentally requiring an understanding of the EGR system, this manual provides essential technical information. The document details component functions, diagnostic procedures, and troubleshooting methodologies for Series 60 engines equipped with DDEC IV and DDEC V electronic control systems.
Component Overviews
The manual details the function and operation of key EGR components, including the DDEC IV and V ECUs, Variable Nozzle Turbochargers (VNT), EGR valves, and various sensors like the Delta P and temperature sensors. It explains their interdependency and role in emission control.
Diagnostic Trouble Codes
This guide outlines the diagnostic trouble codes (DTCs) specific to DDEC IV and V systems. It categorizes codes into Component, Logic, and Engine Protection types, providing descriptions and troubleshooting steps for each.
Snapshot Analysis
Technicians are guided on how to capture and interpret DDDL/snapshots for analyzing engine operation. Examples of normal and fault conditions, such as "Engine at Idle with EGR Flowing" and "EGR Valve Stuck Open," are provided to aid in diagnosis.
Testing Procedures
The manual includes a comprehensive set of testing procedures (Tests A through G) designed to diagnose specific EGR system concerns. These tests cover areas like VPOD output pressure, sensor readings, and component functionality, ensuring thorough troubleshooting.
Torque Specifications
This manual documents torque specifications for various components to ensure proper fastener fatigue prevention and system integrity.
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