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Detroit Diesel Series 60 engine repair manual

Models covered in this manual:

Diesel Series 60

Detroit Diesel Series 60

  • 11.1L Engine
    • Introduced in the late 1980s
    • Primarily for on-highway applications
    • Variants based on horsepower ratings ranging from 250hp to over 350hp
  • 12.7L Engine
    • Introduced in the early 1990s
    • Became the most popular variant for on-highway use
    • Horsepower ratings from 350hp to over 500hp
  • 14.0L Engine
    • Launched in the early 2000s
    • Designed for higher power and torque demands
    • Horsepower ratings from 425hp to over 600hp
  • EGR Versions
    • Introduced in the mid-2000s to meet emission standards
    • Available in 12.7L and 14.0L configurations
    • Featured Exhaust Gas Recirculation (EGR) technology

File specifications

File size: 20.08 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.41 Minutes
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Product Information

Table of Contents:

1. GENERAL INFORMATION

  • Engine Identification
  • Safety Precautions
  • General Specifications
  • Engine Model Descriptions
  • Fuel System Overview
  • Lubrication System Basics

2. MAINTENANCE

  • Routine Maintenance Schedule
  • Maintenance Procedures
  • Engine Tune-Up
  • Fluid and Filter Changes

3. ENGINE DISASSEMBLY AND ASSEMBLY

  • General Disassembly Instructions
  • Reassembly Tips
  • Torque Specifications

4. FUEL SYSTEM

  • Fuel Pump Service
  • Injectors and Fuel Lines
  • Fuel Filters and Fuel Cooler

5. LUBRICATION SYSTEM

  • Oil Pump Service
  • Oil Filter Change
  • Oil Cooler Inspection

6. COOLING SYSTEM

  • Water Pump Service
  • Thermostat Replacement
  • Radiator Maintenance
  • Coolant Replacement

7. AIR INTAKE SYSTEM

  • Air Cleaner Service
  • Turbocharger System
  • Charge Air Cooler

8. EXHAUST SYSTEM

  • Exhaust Manifold Service
  • Exhaust Gas Recirculation (EGR) System

9. ELECTRICAL SYSTEM

  • Starter Motor Service
  • Alternator Service
  • Electrical Sensors and Wiring

10. EMISSION CONTROL

  • Emission Control Systems
  • EGR System Maintenance
  • DPF Cleaning and Replacement

11. TROUBLESHOOTING

  • Diagnostic Trouble Codes (DTC)
  • Engine Performance Troubleshooting
  • Electrical System Troubleshooting

12. SPECIAL TOOLS AND EQUIPMENT

  • Recommended Tools
  • Diagnostic Equipment

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