2003-2008 Honda CBR600 Service Manual

Field service reference for the 2003-2008 Honda CBR600/RR. Includes detailed diagrams, schematics, and specifications for all major systems. Publication part number H2008-CBR600-SM.

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Document Details

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Document Number / Seller:
24522 / Carol Taylor
File Size:
76.01 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Sep 10, 2025

Models Covered & Key Technical Specifications

Honda CBR600 (H2008-CBR600-SM) -- 2003-2008 Honda CBR600 Repair Manual | Reference Portfolio.

  • Nominal Unit Dimensions: 2,030 mm overall width establishes the base chassis dimension Framework.
  • For optimal operation: 1,115 mm wheelbase defines the critical structural geometry Parameters.
  • Specific Securement Values: 166 kg maximum weight capacity -- signifies the rated load capacity Threshold.
  • Technical Output Rating: The front tire brand is BT012F RADIAL G for standard road conditions Logic.
  • Defined Physical Specs: The rear tire brand is BT012R RADIAL G for optimal grip and handling Endings.
  • Standard Clearance Data: The engine displacement requires 599 cc for effective combustion Configuration.

Professional Workshop Service Manual & Technical Specifications

Detailed Calibration Workshop Manual: Honda CBR600 Repair Manual, 2003-08 Edition Reference-Archive

Technical-Domain: 2003-2008 Honda CBR600 // Series-Validation: Motorcycle / Sportbike Logic // Technical-Domain: Repair & Maintenance Procedures.

TOP Assessment-Parameter Baseline Framework
Engine Type Inline 4-cylinder Liquid cooled
Displacement 599 cc 2.64 x 1.67 in
Fuel System PGM-FI Electronic fuel injection
Transmission 6-speed Close-ratio
Front Brake Hydraulic disc Dual caliper
Rear Brake Hydraulic disc Single caliper

Major sections focus on

Fuel system procedures are documented for troubleshooting and repair of the PGM-FI system.

Adjustment procedures are detailed for engine idle speed and throttle grip free play.

Timing procedures are documented for crankshaft and camshaft synchronization.

Technical notes are provided for electrical system diagnostics and harness routing.

Quality checks are addressed for suspension and steering head bearing adjustment.

...documents torque specifications for engine mounting bolts to ensure proper component alignment retention.

FAQ

Specify the **applicable** lubrication requirements for the engine oil. keyboard_arrow_down

2.9 liters (3.1 US qt, 2.6 Imp qt) is the capacity after oil filter change and requires Pro Honda GN4 or HP4 (with or without molybdenum additives) 4-stroke oil (U.S.A. & Canada) or Honda 4-stroke oil (California only) equivalent to API service classification SG or higher except oils labeled as ES0 after January 1, 1980.

What is the **exact** testing parameters for the ignition system? keyboard_arrow_down

12 V minimum is the requirement for ignition pulse generation peak voltage, with an ignition timing ('F' mark) of 10° BTDC at 1,300 rpm.

Calculate the **specific** diagnostic procedures for MIL code 12. keyboard_arrow_down

No.1 Primary injector circuit malfunction is indicated by 12 blinks. This occurs due to loose or poor contact on the No.1 Primary injector connector or a faulty No.1 Primary injector. Diagnosis is performed by checking resistance within 11.1 – 12.3 Ω (20°C/68°F) and voltage is within specification.

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Reviews (3)

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This manual is a must-have for any CBR600 owner! The repair and service sections are thorough and easy to understand. Downloading was a breeze and I received the link immediately after purchase. Highly recommend!
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This manual covers everything you need to know about the CBR600. The detailed specs are very helpful. I had no issues with the download; it was instant and hassle-free. Excellent support when I reached out as well!
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I found this manual incredibly useful for my maintenance needs. The troubleshooting section saved me hours! The download process was smooth, and customer support was quick to respond to my questions. Definitely worth it!