1941-1946 BMW R75 Motorcycle Service Manual

1941-1946 BMW R75 motorcycle documentation with diagrams, specifications, and repair procedures for all major components. Publication 01 99 9 099 421.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

BMW Models Covered & Key Technical Specifications

Models: BMW R 60/6, BMW R 75/6, BMW R 90/6, BMW R 90 S
Sub-models / Variants: R 60/6, R 75/6, R 90/6, R 90 S (all 1970s /6-series models)
Build Years: 1973–1976
Technical Data:

  • Engine: 4-stroke horizontally opposed 2-cylinder, overhead valves
  • Displacement: R 60/6 (595 cc), R 75/6 (740 cc), R 90/6 & R 90 S (892/898 cc)
  • Compression Ratio: R 60/6 (9.2:1), R 75/6 & R 90/6 (9.0:1), R 90 S (9.5:1)
  • Transmission: 5-speed gearbox with dog clutch
  • Gearbox Oil Capacity: 0.8 liters (1.4/1.7 pints)
  • Starter Motor: Bosch DF 12V 0.5 HP
  • Alternator: Bosch G 1 14V 20A (R 60/6, R 75/6, R 90/6) or 17A (R 90 S)
Technical Specifications
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Document Number / Seller:
24546 / Thomas Jones
File Size:
51.36 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Jan 14, 2025

BMW Manual Features & Content Preview

Technical Scope for the 1973–1976 BMW R-Series

  • Covers the 1973–1976 BMW R 60/6, R 75/6, R 90/6, and R 90 S motorcycles, detailing engine, electrical, and fuel system specifications
  • Original OEM publication, form number 01 99 9 099 421
  • Contains 50 pages of technical data, engine overhaul procedures, electrical wiring system diagnostics, and fuel supply maintenance
  • Downloads to your account within seconds of checkout
  • Your order stays downloadable from your account for life
  • Indexed PDF search covers every chapter and appendix
  • Full-text search finds any part number in seconds
  • This 1973–1976 BMW R-series workshop document is the definitive factory reference for servicing the /6 boxer engine series, incorporating all performance data and tightening specifications for the R 60/6 through R 90 S.

Engine and Fuel System Documentation

The 1973–1976 BMW R 60/6 and related R-series motorcycles manual covers engine removal, cylinder head servicing, and crankcase internals in dedicated sections. The engine documentation details tolerance charts for piston and ring clearances, crankshaft bearing stages, and valve timing. Fuel system what an OEM service publication covers includes tuning the Bing constant depression carburetors for the R 75/6 and Dellorto units on the R 90 S, alongside float level checking and air filter maintenance.

Specification Highlights and Electrical Data

Electrical system chapters document starter motor testing, alternator output, and contact breaker timing. This 1973–1976 BMW R 90/6 publication provides tightening torque values for all main engine fasteners, including cylinder head studs and connecting rod bolts. Cylinder head stud torque is documented in a three-stage sequence from 3.5 to 3.9 mkp (25.3–28.2 ft/lb). The main bearing journal radial clearance is specified at 0.035–0.065 mm (0.0013–0.0025 inches) in the technical section. Starter motor short circuit current strength is listed at 290 amps. All technical data in this 1973–1976 BMW R 60/6 factory manual serves as the authoritative source for professional maintenance and engine restoration of the classic /6 boxer motorcycles.

Manual FAQ, Purchase & Download Details

Are fluid capacities, oil specifications, and lubrication system data provided in the technical data sections? keyboard_arrow_down

Manual contains technical data tables for engine lubrication including oil pressure warning thresholds, oil filling quantities, and viscosity recommendations for different temperature ranges. These reference tables outline the system parameters relevant to the specified engine types.

Does the document list technical reference values for crankshaft bearings and connecting rods? keyboard_arrow_down

Technical data chapters include comprehensive specification tables detailing diameter measurements, bearing shell order numbers, and radial clearance values for crankshaft and connecting rod assemblies.

Can I find information regarding valve train specifications, such as valve clearance values and spring characteristics? keyboard_arrow_down

Engine chapters include detailed tables that reference valve clearance settings, valve head diameters, and valve spring characteristics including coil direction and force measurements. This technical data provides the reference values for the valve train systems as outlined in the manual.

Is there a comprehensive list of bolt and screw descriptions included in the technical documentation? keyboard_arrow_down

Manual includes reference tables that categorize bolts and screws by description, head shape, and DIN number to provide identification of hardware used across the motorcycle assemblies.

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