1999-2003 BMW R 1150 GS Repair Manual
This manual contains procedures for the 1999-2003 BMW R 1150 GS motorcycle, covering maintenance, repair, and specifications.
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Models Covered & Key Technical Specifications
BMW R 1150 GS (00 71 0 008 851) – 1999-2003
Covers R 1150 GS / BMW Bayerische Motoren Werke AG motorcycles.
- Published Specifications: 1130 cc engine displacement corresponds to the standard configuration.
- Measured Tolerances: For valve clearances, 0.15 mm (inlet) and 0.30 mm (exhaust) define the permissible cold settings.
- Integral Performance Data: 85.0 HP (62.0 kW) @ 6800 RPM signifies the maximum power output Architecture.
- Operational Standards: The ignition timing static setting adjusts at TDC Norms.
- Fundamental Fluid Capacities: 3.75 litres (Imp. pints) represents the engine oil capacity with filter change Bounds.
- Universal Specifications: 2.2-2.5 bar (psi) refers to the front tyre pressure Parameters.
Professional Workshop Service Manual & Technical Specifications
BMW R 1150 GS Service Manual: 1999-2003 Repair Manual
Model-Specs: R 1150 GS / BMW Bayerische Motoren Werke AG // Model-Specs: Bike / Engine Logic // Serial-Range: 1999-2003.
| Table of Operating Fluids | Lubricant | Use | Order number | Quantity |
|---|---|---|---|---|
| Staburags NBU 30 PTM | High-performance lubricating paste | 07 55 9 056 992 | 75 g tube | |
| Optimoly MP 3 | High-performance lubricating paste | 07 55 9 062 476 | 100 g tube | |
| Optimoly TA | High-temperature assembly paste | 18 21 9 062 599 | 100 g tube | |
| Silicone grease 300, heavy | Damping grease | 07 58 9 058 193 | 10 g tube | |
| Retinax EP2 | Wheel, steering head and taper roller bearing grease | 83 22 9 407 845 | 100 g tube | |
| Contact spray | Contact spray | 81 22 9 400 208 | 300 ml spray | |
| Chain spray | Drive chain | 72 60 2 316 676 / 72 60 2 316 667 | 50 ml spray / 300 ml spray |
The manual presents information on engine mechanics, electrical systems, fuel preparation, and more.
Engine Systems
This section details engine removal, disassembly, and reassembly, including valve adjustments and component specifications. It covers procedures for the engine block, crankshaft, and pistons.
Drivetrain and Transmission
Information on the clutch, gearbox, and final drive is provided, outlining removal, installation, and adjustment procedures for all gears and related components.
Chassis and Suspension
Guidance for front forks, steering, and rear wheel drive systems is included, covering disassembly, assembly, and maintenance tasks.
Electrical and Fuel Systems
Details on engine electrics, ignition systems, fuel preparation, and tank/line maintenance are presented, ensuring proper system function.
Exhaust and Braking Systems
Procedures for exhaust system removal and installation, as well as comprehensive brake system checks and maintenance, are documented. Procedures are outlined for various maintenance intervals and pre-delivery checks to ensure optimal motorcycle performance and safety. The manual documents torque specifications for critical components to ensure proper bearing preload accuracy.
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