1973-1976 Kawasaki KZ900 Motorcycle Shop Manual

Troubleshooting, parts diagrams, and service data for the 1973-1976 Kawasaki KZ900, covering engine, transmission, and electrical systems. Ref: 99997-700-05

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Document Details

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Document Number / Seller:
24553 / Brian Bell
File Size:
40.41 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Feb 8, 2025

Models Covered & Key Technical Specifications

Kawasaki KZ900 (99997-700-05) -- 1973-1976

Kawasaki KZ900 (99997-700-05) -- 1973-1976 | Motorcycle Shop Manual Record.

  • Published Dimensional Limits: 88.4 in. is the overall length for all models of the 1973-1976 Kawasaki KZ900.
  • Specific Package Size: For optimal operation, 46.1 in. defines the overall height of the 1973-1976 Kawasaki KZ900 motorcycle.
  • Integral Fastening Values: 18 ft-lbs of torque is the specified value for the banjo bolt assembly on the 1973-1976 Kawasaki KZ900.
  • Operational Charge Quantity: The battery requires 12V 10Ah for standard operation of the 1973-1976 Kawasaki KZ900.
  • Fundamental Voltage Specs: The lighting system operates at 12 volts for the 1973-1976 Kawasaki KZ900.
  • Universal Weight Data: The 1973-1976 Kawasaki KZ900 weighs 514 lb (233 kg) when dry.

Professional Workshop Service Manual & Technical Specifications

Kawasaki KZ900 Motorcycle Shop Manual: 1973-1976 Transmission-Guide

Subsystem-Focus: Motorcycle // Technical-Scope: All Years & Models // Subsystem-Focus: Motorcycle.

Kawasaki KZ900 Motorcycle Shop Manual: 1973-1976 Transmission-Guide

Identifier Value Validation-Data
Frame Numbers Z1F-00001~ to Z1F-47500~ Applicable to 1973-1976 models
Engine Type DOHC 4-cylinder, transverse in-line Air-cooled
Displacement 903 cc With 2.6 in. bore and 2.6 in. stroke
Max Horsepower 81 HP @ 8,500 rpm With 7.3 kg-M max torque
Fuel Tank Capacity 4.5 US gal. (17 ltr.) For extended range

The repository is divided into the following sections: Systems, Procedures, Introduction, Specifications, and Troubleshooting. This manual documents various systems, including the engine, transmission, fuel, and electrical components. It details repair and maintenance procedures for these systems. The introduction provides an overview of the manual's purpose and structure. A comprehensive table of specifications is included, alongside detailed troubleshooting guidance for common issues.

Diagnostic procedures are covered for ignition system malfunctions. Wiring diagrams are provided for complete electrical system troubleshooting. Fuel system procedures are documented for carburetor adjustment and cleaning. Adjustment procedures are detailed for various components like throttle cables and brake systems. Timing procedures are documented for ignition and valve timing.

This manual documents torque specifications for engine and chassis components to ensure proper assembly and rotational loosening prevention.

FAQ

What does the **exact** assembly sequence for the front brake caliper entail? keyboard_arrow_down

12-13 ft-lbs (1.7-1.9 kg-m) torque is specified for the front brake pipe banjo bolt on the Kawasaki KZ900.

Reference the **specific** service interval parameters for engine oil changes. keyboard_arrow_down

Change engine oil every 800 km (500 mi) or every 6 months, whichever comes first, according to the periodic maintenance chart.

What are the **designated** system architecture requirements for the ignition coil? keyboard_arrow_down

The ignition coil requires a three-point test using an electrotester for accurate resistance readings, with specifications detailed on page 125.

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Reviews (2)

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This shop manual covers everything you need for your KZ900! The download was seamless and I received the link quickly. Highly recommend!
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Rated 4 out of 5 stars