1984-1987 Suzuki TS125 Service Manual

Suzuki TS125 1984–1987 Service Manual

• Built for owners and professional workshops maintaining the 1984–1987 Suzuki TS125, encompassing the TS125XF, TS125XG, and TS125XH variants
• Original OEM publication P/N 99000-32020, documenting factory-specified maintenance and assembly data
• Contains 21 exploded-view diagrams, 2 wiring schematics, and 12 detailed torque-specification tables
• Accessible from your device as soon as the order is placed
• Suitable for printing individual sections for shop-floor use
• OCR text layer lets you jump to a torque spec by keyword
• This 1984–1987 edition is the definitive factory reference for the 124 cc 2-stroke, water-cooled engine platform used across all TS125 model variants

Technical Documentation Scope

The 1984–1987 Suzuki TS125 service manual provides a comprehensive look at the machine's primary systems, including the cooling circuit, fuel system, electrical components, and chassis geometry. Detailed sections cover engine disassembly and reassembly, offering critical identification for the 6-speed constant-mesh transmission, Mikuni VM24SS carburetor settings, and the Suzuki CCI lubrication system. The text outlines component inspection, featuring wear limits for the crankshaft runout, piston-to-cylinder clearance, and clutch plate thickness.

Specification and Data Preview

This manual includes technical specifications for ignition timing, cooling solution mixing ratios, and battery maintenance. The 1984–1987 Suzuki TS125 engine oil tank capacity is documented at 1.2 liters. Spark plug gap settings are specified at 0.6–0.8 mm in the cylinder head maintenance tables. The countershaft length is listed as 91.8–91.9 mm in the transmission assembly data. For information on what an OEM service publication covers, refer to the provided technical chapters. An official Suzuki OEM workshop manual covering the 1984–1987 TS125, documenting engine, chassis, cooling, and electrical specifications for the XF, XG, and XH-series builds.