2000-2006 Yamaha TT-R 90(S) / TT-R 90E(S) Repair Manual

Comprehensive technical handbook covering TT-R 90(S), TT-R 90E(S) models; includes diagrams, procedures, and specifications. Part No. 5HN-28199-84

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Document Details

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Document Number / Seller:
24691 / Jerry Jackson
File Size:
59.16 MB
File Type:
ZIP
Language:
English, French, German
Printable:
Yes
Category:
Motorbike
Last updated / verified
Oct 30, 2025

Models Covered & Key Technical Specifications

Yamaha TT-R 90(S) / TT-R 90E(S) (5HN-28199-84) – 2000-2006

This manual covers the TT-R 90(S), TT-R 90E(S) series.

  • Approved Specs: Engine Oil Capacity: 0.8 L (0.70 Imp qt, 0.85 US qt) for periodic oil changes.
  • Factory Engine Type: Air cooled 4-stroke, SOHC configuration ensures efficient operation.
  • Primary Displacement: 89 cm3 (5.43 cu.in) displacement provides ample power for off-road adventures.
  • General Dimensions: Overall length of 1,525 mm (57.0 in) offers a comfortable riding stance.
  • Essential Fuel Capacity: Total fuel tank capacity is 4.2 L (0.92 Imp gal, 1.11 US gal) for extended rides.
  • Operational Brake Type: Drum brake system on both front and rear wheels offers reliable stopping power.

Professional Workshop Service Manual & Technical Specifications

Yamaha TT-R 90(S), TT-R 90E(S) (2000-2006) Industrial Field Diagnostic Manual: Yamaha PDF manual: TT-R 90(S), TT-R 90E(S), covers 2000-2006 System-Standards

Maintenance-Category: TT-R90(S), TT-R90E(S) // Design-Core: Motorcycle / Engine Logic // Maintenance-Category: Off-road Usage

Performance-Element System-Path Context
Engine Specifications 89 cc 4-stroke SOHC Provides essential power figures.
Dimensions 1,525 mm Length Details overall size for handling.
Fuel Capacity 4.2 L Total Ensures extended operational range.
Brake System Drum Brake Offers reliable stopping performance.
Suspension Type Telescopic Fork Front Delivers smooth riding dynamics.
Weight 64 kg (TT-R90) Indicates basic operational weight.

Diagnostic procedures address the fundamental systems of the Yamaha TT-R 90(S) and TT-R 90E(S) models, spanning from 2000 to 2006. This manual is structured to provide comprehensive guidance on all aspects of the machine's operation and maintenance. It covers general information, detailed specifications, regular inspection and adjustment procedures, engine-specific details, chassis information, and the electrical system. Each section is designed to offer clear, step-by-step instructions, complemented by diagrams and part numbers for easy identification. The document includes information on all control functions, fuel systems, and starting procedures, ensuring that owners can confidently maintain and operate their motorcycles. Specialized tools and their usage are also detailed, facilitating more complex maintenance tasks. The manual emphasizes safety precautions throughout, guiding the user on proper handling and operation to prevent accidents and ensure the longevity of the machine. Fundamentally requiring careful attention to detail, this manual serves as an indispensable resource for any Yamaha TT-R 90 owner. It documents torque specifications for various components to ensure proper fastener fatigue prevention and maintain the integrity of the machine.

FAQ

What **components** does the manual document regarding safety precautions? keyboard_arrow_down

115 N·m dry specification is required for primary drive gear tightening, as detailed in the General Torque Specifications section.

Confirm the **precise** lubrication requirements for this model. keyboard_arrow_down

Yamaha cable lube or equivalent is recommended for all control cables, as specified in the Lubrication section.

What **tools** are specified for proper testing parameters? keyboard_arrow_down

Pages 85+ detail specific maintenance intervals and lubrication procedures, including checks for spokes and wheel bearings.

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Reviews (5)

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Rated 4 out of 5 stars
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Had a question about the download, and they responded in no time. Very professional service!
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The illustrations really helped me understand the repairs better. Worth every penny!
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The troubleshooting section is particularly useful. I was able to diagnose my bike's issues quickly!
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This manual made fixing my Yamaha TT-R 90 a breeze! Highly recommend for anyone doing their own maintenance.