1999-2003 Yamaha XV1600, XV16 Road Star service manual

1999-2003 Yamaha XV1600, XV16 Road Star service manual Preview image 1
1999-2003 Yamaha XV1600, XV16 Road Star service manual Preview image 1
1999-2003 Yamaha XV1600, XV16 Road Star service manual Preview image 2
1999-2003 Yamaha XV1600, XV16 Road Star service manual Preview image 3
1999-2003 Yamaha XV1600, XV16 Road Star service manual Preview image 4
1999-2003 Yamaha XV1600, XV16 Road Star service manual Preview image 5
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  • File Type: ZIP
  • Language: English (some of our manuals are multi-language)
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Models Covered in this Manual

XV1600, XV16 Road Star / Yamaha Motor Corporation, Ltd

  • XV1600 Road Star
  • XV16 Road Star

Engine: 1602 cc, 4-stroke, air-cooled V-twin
Production year(s): 99, 00, 01, 02, 03, 1999, 2000, 2001, 2002, 2003

Product Information

Table of Contents

GENERAL INFORMATION

  1. Motor Identification
    • Vehicle Identification Number
    • Engine Serial Number
  2. Specifications
    • General Specifications
    • Engine Specifications
    • Chassis Specifications
  3. Cable Routing

PERIODIC CHECKS AND ADJUSTMENTS

  1. Periodic Maintenance
  2. Engine Oil
  3. Final Gear Oil
  4. Coolant
  5. Brake Fluid
  6. Clutch Fluid
  7. Front Brake
  8. Rear Brake
  9. Clutch
  10. Steering
  11. Tires
  12. Front Fork
  13. Shock Absorber Assembly

CHASSIS

  1. Front Wheel
  2. Front Brake
  3. Front Fork
  4. Handlebar
  5. Steering Head
  6. Rear Wheel
  7. Rear Brake
  8. Rear Suspension
  9. Drive Shaft

ENGINE

  1. Engine Overhaul
  2. Cylinder Head
  3. Valve Clearance Adjustment
  4. Camshaft
  5. Cylinder and Piston
  6. Crankshaft
  7. Clutch
  8. Transmission
  9. Shift Mechanism
  10. Starter Clutch
  11. Lubrication System
  12. Cooling System

FUEL SYSTEM

  1. Fuel Tank
  2. Fuel Pump
  3. Carburetor
  4. Air Filter

ELECTRICAL SYSTEM

  1. Electrical Components
  2. Charging System
  3. Ignition System
  4. Starter System
  5. Lighting System
  6. Signaling System
  7. Meter System

TROUBLESHOOTING

  1. Engine Troubleshooting
  2. Electrical Troubleshooting

APPENDICES

  1. Special Tools
  2. Wiring Diagram
  3. Cable Routing Diagram

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