1999-2003 Yamaha XV1600 Road Star Service Manual
Documents 1999-2003 Yamaha XV1600 Road Star/XV16 Cruiser service procedures, including diagrams, specs, and maintenance intervals. Part C4256-90954.
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Models Covered & Key Technical Specifications
Yamaha XV1600 Road Star Cruiser Repair Manual: Yamaha XV1600A(L) XV1600, XV16 Road Star Cruiser Repair Manual, 1999-2003 expert guide Service-Catalog
Unit-Designations: XV1600A(L), XV16 Road Star / Yamaha Motor Corporation, Ltd // Design-Core: Motorcycle / V-twin Engine Logic // Unit-Designations: Service Manual
| Metric | Operational-Logic | Calibration-Spec |
|---|---|---|
| Bore x Stroke | 95 x 113 mm | 8.3:1 |
| Engine idling speed | 850-950 r/min | 52 kPa (390 mm Hg) |
| Fuel tank capacity | 20 L | 3.5 L |
| Front brake disc thickness | 4.5 mm | 6.5 mm |
| Drive belt slack (on sidestand) | 7.5-13 mm at 4.5 kg | 14-21 mm at 4.5 kg |
| Headlight bulb type | Halogen bulb | LED |
- Reference Specification: Bore x Stroke: 95 x 113 mm defines the engine's core dimensions.
Professional Workshop Service Manual & Technical Specifications
Yamaha XV1600 Road Star Cruiser Repair Manual: Yamaha XV1600A(L) XV1600, XV16 Road Star Cruiser Repair Manual, 1999-2003 expert guide Service-Catalog
Unit-Designations: XV1600A(L), XV16 Road Star / Yamaha Motor Corporation, Ltd // Design-Core: Motorcycle / V-twin Engine Logic // Unit-Designations: Service Manual
| Metric | Operational-Logic | Calibration-Spec |
|---|---|---|
| Bore x Stroke | 95 x 113 mm | 8.3:1 |
| Engine idling speed | 850-950 r/min | 52 kPa (390 mm Hg) |
| Fuel tank capacity | 20 L | 3.5 L |
| Front brake disc thickness | 4.5 mm | 6.5 mm |
| Drive belt slack (on sidestand) | 7.5-13 mm at 4.5 kg | 14-21 mm at 4.5 kg |
| Headlight bulb type | Halogen bulb | LED |
The documentation is partitioned into sections covering General Information, Specifications, Periodic Checks and Adjustments, Chassis, Engine, Electrical System, and Troubleshooting. It details procedures for component removal, disassembly, assembly, and inspection, ensuring correct maintenance and repair protocols are followed for optimal vehicle performance and longevity.
Special procedures are addressed for engine tune-ups, including valve clearance adjustments and idle speed settings, ensuring smooth engine operation.
Verification procedures are included for chassis components, such as wheel and brake system checks, ensuring rider safety and vehicle integrity.
Repair information is provided for electrical systems, covering battery maintenance, fuse checks, and lighting adjustments for reliable functionality.
The document includes coverage of lubrication points and fluid types, essential for minimizing wear and extending component life across various vehicle systems.
Ignition system diagnostics and troubleshooting guidance are provided, helping to resolve issues related to ignition timing and spark plug performance.
Properly requiring adherence to the specified torque values for fasteners is crucial for ensuring the structural integrity and safe operation of the motorcycle, preventing component failure due to improper assembly or stress.
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