1999-2006 Yamaha XV1600A Road Star Service Manual

Complete service manual covering the Yamaha XV1600A, XV1600AL, XV1600AT, and XV1600ATL Road Star models. Includes repair procedures, wiring diagrams, and specifications. P/N LIT-11616-12-56.

4.5starstarstarstarstar_half(4)
visibility Preview Available
Yamaha 1999-2006 Yamaha XV1600A Road Star Service Manual manual page preview - page 1 of

Sample pages from the 1999-2006 Yamaha XV1600A Road Star Service Manual manual

Yamaha 1999-2006 Yamaha XV1600A Road Star Service Manual manual preview page 1 - thumbnail
info_outline Click thumbnails to preview different pages
$18.09 (incl. VAT) Instant Download / No Shipping Fees
2 copies sold
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Yamaha Models Covered & Key Technical Specifications

Models: 1999–2006 Yamaha XV1600A (Road Star), XV1600AL, XV1600ALC, XV1600ATL, XV1600ATLC
Sub-models / Variants: XV16A (Standard), XV16AT (Touring), C (California emission specification models)
Trade Names: Road Star
Build Years: 1999–2006
Serial Numbers: LIT-11616-12-56 (Form 4WM-28197-E0)
Technical Data:

  • Engine displacement: 1,602 cm3
  • Engine type: Air-cooled, 4-stroke, OHV V-type 2-cylinder
  • Fuel system: BSR40 (MIKUNI) carburetor
  • Compression ratio: 8.3:1
  • Transmission type: Constant mesh, 5-speed
  • Final drive system: Belt drive
  • Fuel tank capacity: 20 L (including reserve)
  • Engine oil capacity: 5.0 L (total amount)
  • Spark plug model: DPR7EA-9 (NGK) / X22EPR-U9 (DENSO)
  • System voltage: 12 V
  • Tire size (front): 130/90 - 16 67H
  • Tire size (rear): 150/80 B16 71H
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
25347 / Daniel Grant
File Size:
13.19 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Feb 6, 2025

Yamaha Manual Features & Content Preview

Yamaha Road Star XV1600 Service Manual 1999–2006

  • Covers 1999–2006 Yamaha XV1600A Road Star models including XV16AL, XV16ALC, XV16ATL, and XV16ATLC variants with V-twin air-cooled engine configurations
  • Official Yamaha publication P/N LIT-11616-12-56, first edition October 1998
  • Contains 57 technical specification tables, 35 wiring and routing diagrams, and 19 exploded-view assembly diagrams
  • Accessible from your device as soon as the order is placed
  • Suitable for printing individual sections for shop-floor use
  • This official service manual is the base documentation for all 4WM-series Road Star units, providing the core manufacturer specifications for engine, electrical, and chassis maintenance

Technical Documentation Scope

This 1999–2006 Yamaha XV1600A Road Star manual contains detailed chapters for major system maintenance including General Information, Specifications, Periodic Checks and Adjustments, Chassis, Engine, Carburetion, Electrical System, and Troubleshooting. The guide outlines procedures for checking engine compression, adjusting valve clearance on the overhead valve system, checking ignition timing with a strobe light, and managing the hydraulic valve lifter assembly. It further describes the what an OEM service publication covers regarding engine oil flow patterns, transmission gear ratios, and cable routing schematics for the ignition, fuel pump, and lighting circuits.

Specification Highlights

The 1999–2006 Yamaha XV1600A specifications include an engine oil capacity of 5.0 liters and a total fuel tank volume of 20 liters. Standard engine idling speed is documented at 850–950 r/min in the specification tables. Spark plug gap is specified at 0.8–0.9 mm for the DPR7EA-9/X22EPR-U9 units. Tightening torque for the spark plugs is specified at 18 Nm in the engine assembly data. The drive belt slack is listed at 7.5–13 mm on the sidestand. The total engine displacement for the XV1600A V-twin is documented as 1,602 cm3. This document acts as the reference for the 1999–2006 Yamaha XV1600A Road Star, documenting the mechanical, electrical, and chassis specifications for the 4WM-series build.

Manual FAQ, Purchase & Download Details

Can I find information on the engine systems, including the hydraulic valve lifters and auto decompression mechanism, in this service manual? keyboard_arrow_down

Yes, this manual includes comprehensive documentation on the engine, covering systems such as the hydraulic valve-lifting mechanism and the auto decompression components.

Which types of technical reference tables and charts are contained within the specifications chapters? keyboard_arrow_down

Specifications chapters contain detailed reference tables for general, engine, chassis, and electrical parameters. These sections also list tightening torque specifications and provide charts for lubrication points and lubricant types.

What kind of electrical system data and connector references does this service manual include? keyboard_arrow_down

Manual provides electrical specifications, self-diagnosis device information, and references for checking leads, couplers, and connectors. The content is organized to assist with identifying electrical system components through the use of standardized testing references.

Does this document cover the 1999-2006 Yamaha XV1600A and XV1600AT model series? keyboard_arrow_down

Service manual is produced for the Yamaha XV1600A, XV1600AL, XV1600AT, and XV1600ATL model series.

Customer Reviews

Read what our customers say about this Yamaha Bike manual and share your own experience.