1981-1984 Yamaha BR250F / BR250 Bravo Snowmobile Service Manual

Field service reference for the Yamaha BR250F / BR250 Bravo. Covers engine, power train, chassis, and electrical systems. Ref: LIT-12618-00-41

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Document Details

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Document Number / Seller:
28190 / Michelle Gomez
File Size:
18.34 MB
File Type:
PDF
Language:
English
Pages:
191
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Jan 1, 2026

Models Covered & Key Technical Specifications

Yamaha BR250F / BR250 Bravo Snowmobile (LIT-12618-00-41) – 1981-1984

Complete factory repair and service documentation.

  • System Gap Specs: 0.6 - 0.7 mm (0.024 – 0.028 in) measures the standard spark plug gap Setting.
  • Specific Assembly Gap: For precise engine rebuilding, 0.02 mm (0.0008 in) dictates the crankcase end play Specification.
  • Critical Feed Speed: For optimal fuel delivery, 1.75 L (1.64 Imp qt, 0.21 US qt) defines the recommended oil capacity Baseline.
  • Technical Taper Limit: The cylinder walls require a taper limit of 0.05 mm (0.0020 in) for proper operation Mapping.
  • Universal Amperage Specs: For consistent electrical output, 12V establishes the standard operating voltage Configuration.
  • Technical Displacement Data: The engine is powered by a 246 cm³ (15.01 cu. in) displacement Framework.

Professional Workshop Service Manual & Technical Specifications

Full-Coverage Factory Workshop Manual: Yamaha Snowmobile BR250F / BR250 Bravo - 1981-1984 Service Manual

Unit-Designations: BR250F / BR250 Bravo // System-Coverage: Engine / Power Train / Chassis / Electrical Logic // Year-Coverage: 1981-1984.

Metric Technical-Path Architecture
GENERAL INFORMATION GENERAL BASIC SYSTEMS
MAINTENANCE PERIODIC INSPECTION ROUTINES
POWER TRAIN DRIVETRAIN CLUTCH AND BELT MECHANISMS
ELECTRICAL IGNITION WIRING AND TESTING
SPECIFICATIONS GENERAL TECHNICAL DATA OVERVIEW

The documentation provides guidance on the maintenance, repair, and overhaul of the Yamaha BR250F / BR250 Bravo snowmobile. It details the procedures for various systems and components, ensuring proper functionality and longevity. Carefully mandating the procedures outlined within this manual will assist in maintaining peak operational performance. This manual documents torque specifications for fasteners to ensure proper fastener fatigue prevention.

Engine Systems

This section details the internal engine components, including disassembly, inspection, and assembly of the top end, bottom end, and related parts. It covers the oil pump, magneto, and starter systems, providing clear instructions for servicing.

Drivetrain and Power Train Procedures

Information on the primary and secondary sheaves, V-belt inspection and replacement, and chain case maintenance is covered here. It also includes details on the brake system and slide rail suspension.

Chassis and Electrical Components

Guidance is provided for steering and ski assembly, along with the oil and fuel tanks. The electrical system, including ignition, lighting, and troubleshooting, is extensively documented.

Specifications and Torque Data

Comprehensive specifications for all major components are listed, along with detailed tightening torque values for critical fasteners. This ensures that all components are assembled to factory standards, preventing premature wear or failure.

FAQ

Confirm the **recommended** diagnostic procedures for starting issues. keyboard_arrow_down

No spark or weak spark is indicated. Check the spark plug gap. If OK, check spark plug cap resistance. If OK, check ignition coil resistance. If OK, check the stator coil. If OK, check the "ENGINE STOP" switch, throttle switch, carburetor switch, and main switch. If still unresolved, replace the C.D.I. unit.

What tools are **calibrated** for fluid capacity? keyboard_arrow_down

1.75 L (1.64 Imp qt, 0.21 US qt) is the specified capacity for YAMALUBE 2 engine oil, and 0.2 L (0.18 Imp qt, 0.21 US qt) for the gear oil in the drive housing.

Identify the **applicable** component identification for the ignition timing. keyboard_arrow_down

Ignition timing should be set to 1.6 mm (0.063 in) at 5,500 r/min. Use a dial gauge for accurate measurement.

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This manual has everything you need to keep your Yamaha BR250F running smoothly. The download process was seamless, and the support team was incredibly responsive when I had questions. Highly recommend!