2001-2009 Yamaha Trailway TW200/E Service Manual

For 2001-2009 Yamaha Trailway TW200/E: diagnostics, service, and parts procedures, including troubleshooting and diagrams. Ref: LIT-11616-06-26

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Document Details

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Document Number / Seller:
28472 / George Garcia
File Size:
48.52 MB
File Type:
PDF
Language:
English
Pages:
274
Printable:
Yes
Category:
Motorcycle
Last updated / verified
May 18, 2025

Models Covered & Key Technical Specifications

Structured Factory Diagnostic Manual: Motorcycle Yamaha TW200/E Trailway manual, 2001-2009 edition Procedure-Database

Product-Line Yamaha TW200/E (LIT-11616-06-26) Maintenance-Category Motorcycle / Engine Logic // Operational-Framework 2001-2009 edition. Metric Value Context
Engine Displacement 196 cc for standard operation
Bore x Stroke 67.0 x 55.7 mm defines the critical component dimensions
Compression Ratio 9.5:1 signifies the operational efficiency range
Fuel Tank Capacity 7.0 L powers the unit for extended use
Wheelbase 1,325 mm ensures stable maneuvering across terrain
Ground Clearance 250 mm maintains necessary clearance from obstacles

Established Operating Temps: 15-30C defines the environmental limit Framework. Reference System Volume: 1.0 L (0.88 imp qt, 1.06 US qt) for engine oil capacity. Essential Rotation Data: 1400 r/min represents the engine idle speed during normal operation. Baseline Native Resolution: 1200 x 1600 dpi establishes the maximum print output Architecture. Integral Burn-in Temperature: 17.5 Nm (12 ft-lb) is the specified torque for spark plug tightening. Specific Climate Specs: 19 pcs. specifies the number of balls for the lower bearing race.

Professional Workshop Service Manual & Technical Specifications

Structured Factory Diagnostic Manual: Motorcycle Yamaha TW200/E Trailway manual, 2001-2009 edition Procedure-Database

Product-Line: Yamaha TW200/E (LIT-11616-06-26) // Maintenance-Category: Motorcycle / Engine Logic // Operational-Framework: 2001-2009 edition.

Metric Value Context
Engine Displacement 196 cc for standard operation
Bore x Stroke 67.0 x 55.7 mm defines the critical component dimensions
Compression Ratio 9.5:1 signifies the operational efficiency range
Fuel Tank Capacity 7.0 L powers the unit for extended use
Wheelbase 1,325 mm ensures stable maneuvering across terrain
Ground Clearance 250 mm maintains necessary clearance from obstacles

Professionally establishing the procedures, specifications, and systems for the Yamaha TW200/E, this manual details critical maintenance and repair information. It provides comprehensive technical insights into the motorcycle's various components and their operational parameters.

Disassembly instructions are documented for engine components, including the cylinder head, piston, and crankshaft.

Wear limits are specified for critical parts such as brake lining thickness and valve stem runout, ensuring optimal performance.

System operation descriptions cover electrical systems, ignition, and charging, providing a clear understanding of their functionality.

The documentation addresses various maintenance procedures, including engine oil replacement and air filter cleaning.

Assembly instructions are detailed for complex sections like the transmission and clutch, guiding users through reassembly.

The documentation provides detailed sections on troubleshooting common issues and includes comprehensive diagrams to aid in identification and repair. This manual documents torque specifications for engine and chassis components to ensure proper pivot-point integrity.

Table of Contents Summary:

  • ENGINE OIL REPLACEMENT
  • VALVE CLEARANCE ADJUSTMENT
  • WHEEL INSPECTION
  • CARBURETOR ASSEMBLY
  • CIRCUITS DIAGRAM

FAQ

What tools are **designated** for adjustment procedures? keyboard_arrow_down

Several specialized tools are required for various adjustment procedures, including the Inductive Timing Light (P/N: YU-33277) and the Valve Adjusting Tool (P/N: YM-08035).

Identify the **critical** pressure specifications. keyboard_arrow_down

130 kPa (1.3 kg/cm², 18 psi) is the specified cold tire pressure for both front and rear wheels under normal load conditions.

What procedures are **required** for assembly sequence? keyboard_arrow_down

For engine assembly, torque specifications are critical, such as 7 Nm (0.7 m•kg, 5.1 ft-lb) for crankcase bolts and 8 Nm (0.8 m•kg, 5.8 ft-lb) for bearing holder bolts.

Determine the **specified** service interval parameters. keyboard_arrow_down

21,000 km (13,100 mi) or 25 months is the maximum recommended interval for periodic maintenance items, as indicated on page 232+.

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Reviews (3)

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New
The troubleshooting section helped me fix an electrical issue quickly. The download process was seamless, and customer support was quick to respond to my questions. Very satisfied!
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Rated 5 out of 5 stars
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New
This manual made my maintenance tasks so much easier! The diagrams are clear and the instructions are straightforward. Highly recommend for any TW200 enthusiast!