2001-2009 Yamaha Trailway TW200/E Service Manual

For 2001-2009 Yamaha Trailway TW200/E: diagnostics, service, and parts procedures, including troubleshooting and diagrams. Ref: LIT-11616-06-26

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Yamaha Models Covered & Key Technical Specifications

Models: YAMAHA TW200, YAMAHA TW200E, YAMAHA TW200T, YAMAHA TW200TC
Build Years: 1987–2009
Serial Numbers: TW200T (JYA2JY00HC000101 onwards), TW200TC (JYA2JX00HC000101 onwards)
Technical Data:

  • Engine displacement: 196 cm³
  • Engine type: Air cooled 4-stroke, SOHC, single cylinder
  • Compression ratio: 9.5:1
  • Transmission: 5-speed, constant mesh
  • Starting system: Electric and kick starter
  • Fuel capacity: 7.0 L (1.5 Imp gal, 1.8 US gal)
  • Tire size: 130/80-18 (Front), 180/80-14 (Rear)
  • Wheelbase: 1,325 mm (52.2 in)
  • Ground clearance: 250 mm (9.8 in)
Technical Specifications
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Document Number / Seller:
28472 / George Garcia
File Size:
48.52 MB
File Type:
PDF
Language:
English
Pages:
274
Printable:
Yes
Category:
Motorcycle
Last updated / verified
May 18, 2025

Yamaha Manual Features & Content Preview

2001–2009 Yamaha TW200/E Technical Scope

  • Covers the 2001–2009 Yamaha TW200 and TW200E, including the TW200T and TW200TC trail variants with 196cc air-cooled engines
  • Official Yamaha publication P/N LIT-11616-06-26, first edition January 1987
  • Contains 47 detailed exploded-view diagrams and 66 precision torque tables for engine and chassis assemblies
  • Delivered as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Accessible from your device as soon as the order is placed
  • Laid out for standard letter and A4 printing
  • This 1987 first edition remains the authoritative technical reference for the entire TW200 production run, documenting the core engine and chassis geometry that defines the TW200/E.

What the Yamaha TW200/E Manual Documents

The 2001–2009 Yamaha TW200/E service manual provides technical data and maintenance parameters for the TW200 platform. It documents engine removal, top-end overhaul procedures, fuel system specifications, and chassis maintenance including steering, suspension, and wheel inspections. The content includes wiring circuit diagrams for the ignition, charging, and lighting systems, alongside detailed tables for fastener torque values and lubrication intervals.

Technical Reference and Specification Highlights

This publication provides detailed data on engine tolerances, including cylinder bore limits, valve clearance settings, and piston-to-cylinder tolerances for the 196cc powerplant. Valve clearance for the intake is listed at 0.05–0.09 mm in the cylinder head specification table. The TW200T magneto pick-up coil resistance is specified at 650–790 ohms at 20°C. Fuel tank capacity for the TW200/E is documented at 7.0 liters. For a deeper understanding of how factory workshop documentation is structured, users can review the maintenance schedules that detail fluid capacities and service intervals for long-term reliability. Reference only — always consult a certified technician before performing service on this equipment.

An official 274-page Yamaha OEM workshop manual covering the 2001–2009 TW200/E, documenting engine, chassis, electrical, and fuel-system specifications for the TW200T and TW200TC series builds.

Manual FAQ, Purchase & Download Details

Does this service manual contain lookup tables for general maintenance specifications and tightening values? keyboard_arrow_down

Yes, Chapter 2 includes comprehensive specification tables that list maintenance parameters, engine tolerances, and chassis settings. These sections provide reference data for various motorcycle systems throughout the document.

What major mechanical systems are detailed in the chapter sequence of this document? keyboard_arrow_down

Manual covers engine overhaul, carburetion, chassis components, and electrical systems, with each section featuring exploded view diagrams for structural reference.

Which formats and access terms are available for this TW200/E motorcycle service manual? keyboard_arrow_down

Document is provided as a downloadable PDF file that is compatible with most standard digital devices. Once purchased, users receive instant access to the full English-language manual. The file contains the complete collection of service chapters as presented in the original publication.

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