2002 Yamaha RX10/RX10S/RX10M/RX10R Service Manual

Complete repair and service information for Yamaha RX10/RX10S/RX10M/RX10R snowmobiles. Includes detailed diagrams, procedures, and specs. Part # LIT-12618-02-28.

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Document Details

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Document Number / Seller:
28508 / Elizabeth Morgan
File Size:
11.62 MB
File Type:
PDF
Language:
English
Pages:
330
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Jan 2, 2026

Models Covered & Key Technical Specifications

2002 Yamaha RX10/RX10S/RX10M/RX10R Service Manual

Comprehensive Snowmobile Service Manual | Yamaha Collection

  • General Information Category: 1 General Information covers critical data.
  • Periodic Inspections Category: 2 Periodic inspections and adjustments are outlined.
  • Chassis Category: 3 Chassis specifications are provided.
  • Power Train Category: 4 Power train details are documented.
  • Engine Category: 5 Engine operational parameters are represented.
  • Cooling System Category: 6 Cooling system operational parameters are measured at Threshold.

Professional Workshop Service Manual & Technical Specifications

2002 Yamaha RX10/RX10S/RX10M/RX10R Service Manual: Yamaha RX10 RX10S RX10M RX10R Comprehensive Snowmobile Service Manual (2002) Diagnostic-Reference

Documentation-Type: Service Manual // System-Identifier: Snowmobile / Yamaha Logic // Performance-Values: Standard Specs. Specification System-Path Calibration-Data
Primary Sheave Spring Power Train 90501-582L1
Roller Outer Diameter Power Train 15.0 mm (0.59 in)
Primary Sheave Clearance Power Train 35.0 - 35.8 mm (1.38 - 1.41 in)
Clutch Engagement Speed Power Train 3,600 ± 200 r/min
Ski Stance Chassis 1,068 mm (42.0 in)
Track Deflection Chassis 25 - 30 mm (0.98 - 1.18 in)

Repair data is categorized into the following sections:

Engine Assembly Procedures: This section details engine assembly, inspection, and installation procedures. It covers components like the cylinder head, camshafts, and valves. Key specifications for clearances and dimensions are included.

Power Train System: Detailed information on the primary and secondary sheave, drive V-belt, and drive chain housing is provided. Procedures for adjustment, inspection, and disassembly are covered.

Chassis and Suspension Systems: This part of the manual covers chassis components, steering system adjustments, and ski/ski runner inspections. It also includes front and rear suspension tuning and adjustment.

Electrical System Diagnostics: The manual documents the electrical system, including battery inspection, fuse inspection, and speedometer unit testing. Troubleshooting guides for various electrical components are also present.

Carburetor Tuning and Maintenance: Comprehensive guidance on carburetor tuning for different conditions, including high altitude and low-speed adjustments, is included. It also covers troubleshooting common carburetor issues.

This manual documents torque specifications for various components to ensure proper assembly and functioning.

FAQ

Assess the **critical** calibration settings for the primary sheave? keyboard_arrow_down

Primary sheave spring free length is 87.4 mm (3.44 in) for RX10, RX10S, RX10R, RX10RS and 84.2 mm (3.32 in) for RX10M, RX10MS.

What components require **required** clearance measurements? keyboard_arrow_down

The manual specifies clearance measurements for the valve-stem-to-valve-guide, with intake valves needing 0.010 - 0.037 mm (0.0004 - 0.0015 in) and exhaust valves needing 0.025 - 0.052 mm (0.0010 - 0.0020 in).

Confirm the **specified** torque specifications for the caliper assembly? keyboard_arrow_down

The brake caliper assembly requires a torque of 48 Nm (4.8 mkg, 35 ftlb) for the caliper body.

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Reviews (5)

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Rated 4 out of 5 stars
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Rated 5 out of 5 stars
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The manual is detailed and easy to follow. Helped me with my RX10 maintenance!
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The email with the download link came promptly. Very professional service!
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I found the chassis repair section especially useful. Thanks for the guidance!