2006-2007 Yamaha PZ50 Snowmobile Service Manual

Covers the PZ50W, PZ50GTW, PZ50FXW, PZ50MW, PZ50VTW, PZ50MPW models with complete engine, chassis, and electrical system repair procedures. Ref: LIT-12618-02-58

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Document Details

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Document Number / Seller:
28509 / Walter Henry
File Size:
20.52 MB
File Type:
PDF
Language:
English
Pages:
426
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Dec 30, 2025

Models Covered & Key Technical Specifications

2006-2007 Yamaha PZ50 Snowmobile Service Manual

Covers the PZ50W, PZ50GTW, PZ50FXW, PZ50MW, PZ50VTW, PZ50MPW models with complete engine, chassis, and electrical system repair procedures. Ref: LIT-12618-02-58 | Edition: 1st Edition, July 2006 | Container: Manual

  • General Information Category: 1 General Information provides an overview of the manual's structure and basic machine identification Data.
  • Periodic Inspection Category: 2 Periodic Inspection and Adjustment details routine maintenance tasks and adjustments for optimal performance Standards.
  • Chassis Category: 3 Chassis covers the frame, suspension, and steering system components, including removal and installation Procedures.
  • Power Train Category: 4 Power Train details the primary and secondary sheaves, drive chain, and brake system maintenance and repair Procedures.
  • Engine Category: 5 Engine covers the cylinder head, crankshaft, oil system, and valve train specifications Architecture.
  • Cooling System Category: 6 Cooling System details the radiator, thermostat, and water pump inspection and service Guidelines.

Professional Workshop Service Manual & Technical Specifications

Advanced Workshop Manual: Yamaha PZ50 Snowmobile - Service Manual for PZ50W, PZ50GTW, PZ50FXW, PZ50MW, PZ50VTW, PZ50MPW 2006-2007 Field-Reference

Repair-Classification: Service Manual // Engineering-Metrics: Technical Documentation / System Logic // System-Identifier: Manual

Technical Content Overview Technical content addresses component servicing, system overviews, and maintenance schedules for the Yamaha PZ50 snowmobile. This document outlines procedures for disassembly, inspection, and reassembly of key systems, ensuring proper vehicle operation and longevity. Key areas covered include engine tuning, power train maintenance, and chassis component servicing.

Maintenance Procedures and Specifications This manual provides detailed information on essential maintenance procedures, including spark plug replacement, valve clearance adjustment, and drive chain tensioning. It also specifies the required tools and torque values for various components to ensure correct assembly and reliable operation.

System Diagnostics and Component Overviews The product description covers the operation, inspection, and adjustment of critical systems such as the fuel injection system, electrical system, and braking system. It includes diagnostic flowcharts and troubleshooting tips to help identify and resolve potential issues efficiently.

Specifications Table Service-Nexus Diagnostic-Logic Framework
Primary Sheave Spring 90501-606G9 72.1 mm (2.84 in)
Secondary Sheave Spring 90508-55007 85 mm (3.35 in)
Drive Chain Length Limit 137.35 mm (5.41 in) 14-link section
Ski Runner Wear Limit 10.5 mm (0.41 in) Ski Runner
Brake Pad Wear Limit 4.7 mm (0.19 in) Brake Pad
Headlight Beam Adjuster Adjuster turn Beam Position

Summary of Included Chapters Technical content addresses: Primary Sheave and Drive V-Belt, Secondary Sheave, Drive Chain, Secondary Shaft and Reverse Gear Case, Front Axle and Track, Engine Assembly, Camshafts, Cylinder Head, Clutch, Steering System, Front Suspension, Rear Suspension, Brake System, and Exhaust Pipe and Muffler components. Procedures cover removal, disassembly, inspection, assembly, and installation for all covered systems.

This workshop manual documents torque specifications for engine components to ensure proper pivot-point integrity.

FAQ

What **necessary** procedures are involved in checking the engine idle speed and electrical values? keyboard_arrow_down

1,700 ~ 1,900 r/min is the specified engine idle speed range, requiring throttle body synchronization and proper air filter cleaning for accurate measurement.

Determine the **recommended** calibration settings for the skis and steering system. keyboard_arrow_down

0 ~ 15 mm (0 ~ 0.59 in) is the ski toe-out specification, which can be adjusted by rotating the tie rods to ensure proper steering alignment.

What **calibrated** clearance measurements are specified for the brake pads? keyboard_arrow_down

1.5 ~ 2.0 mm (0.059 ~ 0.079 in) is the brake pad clearance specification, which needs to be adjusted by turning the adjuster to achieve the correct gap.

Check the **applicable** torque specifications for the drive chain cover bolts. keyboard_arrow_down

24 Nm (2.4 m·kg, 17 ft·lb) is the specified torque for the drive chain cover bolts, requiring proper tightening sequence for secure installation.

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This service manual is a must-have for anyone working on Yamaha PZ50 models. The diagrams are incredibly detailed, making repairs straightforward. I was impressed by the quick email response when I had a question about the download link—very professional service!